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MBO SBAP 46-ME, Руководство по эксплуатации

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Page 3

Alterations reserved

Operating Manual

Stand 01/2004

SBAP 46/72/82-ME ENG

3.0

Transportation, installation, and initial operation ............................................. 11

3.1

Transportation ...................................................................................................... 11

3.2

Installation ............................................................................................................ 11

3.3

Erection ................................................................................................................. 12

3.4

Electrical connection ........................................................................................... 13

4.0

Service / Maintenance.......................................................................................... 14

4.1

Procurement of spare parts ................................................................................ 14

4.2

Lubrication / Cleaning ......................................................................................... 15

4.3

Cleaning of transport tapes and pressing rollers ............................................. 16

4.4

Tensioning of tapes, belts and chains ................................................................ 17

4.4.1

Chains at main drive motor ........................................................................................................... 17

4.4.2

Drive chains for the transport tape at the collector table ............................................................ 18

4.4.3

Drive of pressing rollers and infeed tapes ................................................................................... 19

4.4.4

Transport tape at the collector table ............................................................................................. 20

4.4.5

Lower line-up tapes ........................................................................................................................ 20

4.4.6

Upper line-up tapes ........................................................................................................................ 21

4.4.7

Pile transport tapes ........................................................................................................................ 21

5.0

Operation (of the delivery) .................................................................................. 22

5.1

Control desk ......................................................................................................... 22

5.2

Infeed table ........................................................................................................... 23

5.2.1

Infeed tapes .................................................................................................................................... 23

5.2.2

Multiple-up production ................................................................................................................... 24

5 2.3

Marking device ............................................................................................................................... 25

5.3

Pressing unit ........................................................................................................ 26

5.4

Collector table ...................................................................................................... 27

5.5

 Line-up tapes and line-up table ......................................................................... 28

6.0

Final remarks ........................................................................................................ 30

Содержание SBAP 46-ME

Страница 1: ...E SBAP 46 72 82 ME SBAP 46 72 82 ME V V V V Vertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery with pressing with pressing wi...

Страница 2: ...ASIC SAFETY INSTRUCTIONS 8 2 1 Warnings and symbols 8 2 2 Safety in the working place Destined use of the Vertical Stacker Delivery 8 2 3 Safety devices 10 2 3 1 Protective hoods Layout 10 2 3 2 Prote...

Страница 3: ...p tapes 24 4 4 6 Upper line up tapes 25 4 4 7 Pile transport tapes 25 5 0 Operation of the delivery 26 5 1 Control desk 26 5 2 Infeed table 27 5 2 1 Infeed tapes 27 5 2 2 Multiple up production 28 5 2...

Страница 4: ...Regulations and Safety Instructions This Operating Manual is designed to instruct you to correctly operate the machine to comply with the Safety Regulations and also to maintain the machine properly...

Страница 5: ...37 3 8 37 3 8 Minimum infeed height 15 15 15 Sheet width line up height max 11 3 4 11 3 4 11 3 4 Sheet width line up height min 3 1 8 3 1 8 3 1 8 Length of pile 28 3 4 28 3 4 28 3 4 Pressing power ma...

Страница 6: ...acker Delivery SBAP 46 72 82 ME Machine No Serial No BA Batch Counter IVO Electrical data Wiring diagram no Operational voltage V3 Hz Control voltage V A Control voltage V A Total nominal current A Fu...

Страница 7: ...82 ME is a mobile separate unit with self drive to vertically set up signatures with the spine downwards The sheets are simultaneously pressed and the batches may be counted through a batch counter a...

Страница 8: ...only insufficient view at the drive side 2 2 2 With technical safety precautions it is extremely important that all operating personnel receive sufficient technical safety instructions and are advised...

Страница 9: ...g rollers eliminate malfunctions or to undertake adjustments while the delivery is in operation DANGER Therefore always activate the EMERGENCY STOP button 2 2 15 Make sure that no other person starts...

Страница 10: ...e d b e lo w 3 G u a rd a b o ve g e a r w h e e l 4 P ro t e c t io n h o o d a t d rive 5 G u a rd fo r t o u c h in g 6 G u a rd o ve r a d ju s t in g c h a in 7 G u a rd o ve r b e lt d rive s y...

Страница 11: ...Operating Manual Stand 10 2006 SBAP 46 72 82 ME USA 2 3 3 Check list warning labels oder warning signs Pos Warnings Introduction Note At first commissioning oder at initial operation first customer 1...

Страница 12: ...ignificance Please read and understand the operating manual before you start to work on the machine Pos 2 Significance Danger from infeed point Keep away your hands from the rotating shaft Pos 2 Signi...

Страница 13: ...Work only with a tightened lever Danger of jerky height adjustment in case of non tightened lever Pos 4 Significance Danger of dragging through transport tape Keep away your hands from infeed points P...

Страница 14: ...terations reserved Operating Manual SBAP 46 72 82 ME USA Stand 10 2006 Page 14 Significance Non observance may possibly cause bruises to the hands Please keep your hands away from this danger spot Pos...

Страница 15: ...ker Delivery SBAP 46 72 82 ME is shipped on a pallet or in a crate Carry the pallet as close as possible to its final destination by means of a forklift Unscrew the delivery from the pallet Remove the...

Страница 16: ...ement NOTICE The centre of the sheet should be equal to the centre of the delivery Position the line up table 4 to the suitable pick up height by means of the crank 3 The necessary height of the infee...

Страница 17: ...se insert the power supply plug into the supply circuit and the control plug into the socket Self Control 12 at the control panel 11 DANGER Please note that there is no joint OFF switch if the MBO Ver...

Страница 18: ...service and maintenance DANGER Unless the delivery is isolated no service or maintenance work should be carried out Always activate the EMERGENCY STOP button or turn OFF the main switch and secure it...

Страница 19: ...ments should be cleared of dust and slightly greased monthly The drive chain 7 for the transport tape should be cleaned and provided with a slight touch of oil monthly All drive chains see chapter 4 4...

Страница 20: ...ts may swell the material or devastate the proportion of adhesive material DANGER Do not use any aggressive cleaners Protective gloves should be worn while you are cleaning Protect exposed parts of th...

Страница 21: ...he chain tensioner 13 After loosening the screw 18 tension the chain 16 through the chain tensioner 17 After loosening the screw 21 tension the chain 19 through the chain tensioner 20 After loosening...

Страница 22: ...at the collector table The drive chain 29 for the transport tape at the collector table 30 must be tensioned through the chain tensioner 31 For this purpose remove the protective hood 32 and loosen th...

Страница 23: ...this drive and loosen the Poly V belt 35 through the belt tensioner 36 by loosening the screw 37 with the internally located nut 38 The drive tape 39 should be tensioned downward through the tensionin...

Страница 24: ...pe is equally tensioned on both sides and does not run off to the side Although the centre run is fixed laterally through the disks 47 the tape should not push too firm against the disks After you hav...

Страница 25: ...the side after you have pulled the stop bolt 57 and removed the guard plate 58 NOTICE Do not use additional weights when you process thin or unstable paper sheets After you have hung up the additional...

Страница 26: ...ed regulation of the infeed tapes after the pressing rollers 8 Selector switch to control the tapes after the pressing rollers a Endurance run e g to empty the delivery upon completion of a production...

Страница 27: ...kness by displacing the upper tape rollers 8 and 2 and by loosening the screws 7 at the collector flange 7 Usually this is only necessary if you process very heavy products Remove the protective hood...

Страница 28: ...d 3 diagonally to each other or spread them Modify the position of the round belts 1 2 and 3 only at the lateral side of the exit of the infeed table see item 5 2 1 At least two round belts are necess...

Страница 29: ...tached IVO Operating Manual If 9 does not exist the marking device will be controlled over the batch counter of the folding machine see operating manual folding machine Install a photocell 3 above the...

Страница 30: ...just the main pressing rollers 4 Insert a paper strip 5 into the calliper 6 1 2 to 3 4 of the product thickness For opening turn the hooked key 7 left and for closing turn to the right clockwise The m...

Страница 31: ...e photocell Thereby it will set the transport tape 1 into motion The collector rollers 6 should grasp the sheet before the tape stops again after it has left the photocell s range of detection For pos...

Страница 32: ...gh the crank 7 after the clamping lever 8 has been loosened With short signatures whose upper edge 6 is deeper than the centre of the drum 3 the pressure of the upper tape onto the lower tape may be a...

Страница 33: ...apes 1 2 and 12 should only be displaced laterally in exceptional cases At first you should attempt to vary the infeed position of the sheets into the delivery by changing the position of the delivery...

Страница 34: ...mum load capacities It is essential that you take the size details of the machine into consid eration in respect of the maximum load capacities Prepare the gears transmission for storage You should al...

Страница 35: ...spose of the machine The waste machine will be either part exchanged or professionally disassembled and environmentally disposed of As a result you are spared any further trouble 6 2 3 Disposal by a d...

Страница 36: ...accept comments and wish to thank you for any suggestions to improve it Even we are not perfect We wish you much pleasure and success with this machine Should you however still have problems with it...

Страница 37: ...51 22 99 82 200 Fax 351 22 99 82 201 info mbo folder com MBO Herzog Heymann MBO Binder GmbH Co of America 400 Highland Drive Westampton NJ 08060 USA Tel 1 6 09267 2900 Fax 1 6 09 267 14 77 http www mb...

Страница 38: ...E SBAP 46 72 82 ME SBAP 46 72 82 ME V V V V Vertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery ertical Stacker Delivery with pressing with pressing wi...

Страница 39: ...Technical data 5 1 3 1 Sizes 5 1 3 2 Floor plan measures in cm 5 1 4 Documentation 6 1 5 User information Functioning description 7 2 0 BASIC SAFETY INSTRUCTIONS 8 2 1 Warnings and symbols 8 2 2 Safet...

Страница 40: ...ning of tapes belts and chains 17 4 4 1 Chains at main drive motor 17 4 4 2 Drive chains for the transport tape at the collector table 18 4 4 3 Drive of pressing rollers and infeed tapes 19 4 4 4 Tran...

Страница 41: ...Regulations and Safety Instructions This Operating Manual is designed to instruct you to correctly operate the machine to comply with the Safety Regulations and also to maintain the machine properly...

Страница 42: ...82 cm Maximum infeed height 95 cm 95 cm 95 cm Minimum infeed height 38 cm 38 cm 38 cm Sheet width line up height max 30 cm 30 cm 30 cm Sheet width line up height min 8 cm 8 cm 8 cm Length of pile 73 c...

Страница 43: ...acker Delivery SBAP 46 72 82 ME Machine No Serial No BA Batch Counter IVO Electrical data Wiring diagram no Operational voltage V3 Hz Control voltage V A Control voltage V A Total nominal current A Fu...

Страница 44: ...2 82 ME is a mobile separate unit with self drive to vertically set up signatures with the spine downwards The sheets are simultaneously pressed and the batches may be counted through a batch counter...

Страница 45: ...afety precautions it is extremely important that all operating personnel receive sufficient technical safety instructions and are advised of all potential sources of danger However it must be remember...

Страница 46: ...g rollers eliminate malfunctions or to undertake adjustments while the delivery is in operation DANGER Therefore always activate the EMERGENCY STOP button 2 2 15 Make sure that no other person starts...

Страница 47: ...d a t in fe e d 2 C o ve r in fe e d b e lo w 3 G u a r d a b o ve g e a r w h e e l 4 P ro t e c t io n h o o d a t d r ive 5 G u a r d fo r t o u c h in g 6 G u a r d o ve r a d ju s t in g c h a i...

Страница 48: ...ion The Vertical Stacker Delivery SBAP 46 72 82 ME is shipped on a pallet or in a crate Carry the pallet as close as possible to its final destination by means of a forklift Unscrew the delivery from...

Страница 49: ...ement NOTICE The centre of the sheet should be equal to the centre of the delivery Position the line up table 4 to the suitable pick up height by means of the crank 3 The necessary height of the infee...

Страница 50: ...se insert the power supply plug into the supply circuit and the control plug into the socket Self Control 12 at the control panel 11 DANGER Please note that there is no joint OFF switch if the MBO Ver...

Страница 51: ...service and maintenance DANGER Unless the delivery is isolated no service or maintenance work should be carried out Always activate the EMERGENCY STOP button or turn OFF the main switch and secure it...

Страница 52: ...ments should be cleared of dust and slightly greased monthly The drive chain 7 for the transport tape should be cleaned and provided with a slight touch of oil monthly All drive chains see chapter 4 4...

Страница 53: ...ts may swell the material or devastate the proportion of adhesive material DANGER Do not use any aggressive cleaners Protective gloves should be worn while you are cleaning Protect exposed parts of th...

Страница 54: ...he chain tensioner 13 After loosening the screw 18 tension the chain 16 through the chain tensioner 17 After loosening the screw 21 tension the chain 19 through the chain tensioner 20 After loosening...

Страница 55: ...at the collector table The drive chain 29 for the transport tape at the collector table 30 must be tensioned through the chain tensioner 31 For this purpose remove the protective hood 32 and loosen th...

Страница 56: ...this drive and loosen the Poly V belt 35 through the belt tensioner 36 by loosening the screw 37 with the internally located nut 38 The drive tape 39 should be tensioned downward through the tensionin...

Страница 57: ...pe is equally tensioned on both sides and does not run off to the side Although the centre run is fixed laterally through the disks 47 the tape should not push too firm against the disks After you hav...

Страница 58: ...the side after you have pulled the stop bolt 57 and removed the guard plate 58 NOTICE Do not use additional weights when you process thin or unstable paper sheets After you have hung up the additional...

Страница 59: ...ed regulation of the infeed tapes after the pressing rollers 8 Selector switch to control the tapes after the pressing rollers a Endurance run e g to empty the delivery upon completion of a production...

Страница 60: ...kness by displacing the upper tape rollers 8 and 2 and by loosening the screws 7 at the collector flange 7 Usually this is only necessary if you process very heavy products Remove the protective hood...

Страница 61: ...d 3 diagonally to each other or spread them Modify the position of the round belts 1 2 and 3 only at the lateral side of the exit of the infeed table see item 5 2 1 At least two round belts are necess...

Страница 62: ...the separately attached IVO Operating Manual If 9 does not exist the marking device will be controlled over the batch counter of the folding machine see operating manual folding machine Install a phot...

Страница 63: ...just the main pressing rollers 4 Insert a paper strip 5 into the calliper 6 1 2 to 3 4 of the product thickness For opening turn the hooked key 7 left and for closing turn to the right clockwise The m...

Страница 64: ...e photocell Thereby it will set the transport tape 1 into motion The collector rollers 6 should grasp the sheet before the tape stops again after it has left the photocell s range of detection For pos...

Страница 65: ...gh the crank 7 after the clamping lever 8 has been loosened With short signatures whose upper edge 6 is deeper than the centre of the drum 3 the pressure of the upper tape onto the lower tape may be a...

Страница 66: ...apes 1 2 and 12 should only be displaced laterally in exceptional cases At first you should attempt to vary the infeed position of the sheets into the delivery by changing the position of the delivery...

Страница 67: ...hing If so then our efforts in preparing this manual have been worthwhile Of course we accept comments and wish to thank you for any suggestions you may have to improve it Even we are not perfect We w...

Страница 68: ...nderungen vorbehalten Binder CO Telefon 07191 46 0 Alterations reserved Postfach 1169 Telefax 07191 4634 sous reserve de modifications D 71567 Oppenweiler http www mbo folder com Stand 01 2004 Haug No...

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