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Long Road Racing, Global MX-5 Cup User Guide, Version 1.3 

                                                                      

 

  Page 

10

 of 

26

 

 

 

16.0 Basic Service Intervals: 

As with any standard service items, these intervals should be adjusted based on your level of use and special on-track 
conditions.  The service intervals are based on 10-12 events per year, with a typical event weekend having approximately 
3 hours of track time. 

FLUIDS 

SPEC FLUID 

AFTER EACH EVENT 

EVERY OTHER EVENT 

ANNUALLY 

Engine Oil 

5w30 Castrol Syntec 

Replace 

 

 

Differential Oil 

75w90 Castrol Syntrax 

 

Replace 

 

Transmission Oil 

75w90 Castrol Syntrax 

 

Replace 

 

Brake Fluid 

Castrol SRF 

Bleed 

 

Full Flush 

Engine Coolant 

Maxima Kool Aid 

W/Distilled Water 

 

 

 

Full Flush 

 

FILTER 

MAZDA PART NUMBER 

AFTER EACH EVENT 

EVERY OTHER EVENT 

ANNUALLY 

Engine Oil Filter 

PE01-14-320A 

Replace 

 

 

Transmission Filter 

000-08-5032 

 

Service 

Replace 

Differential Filter 

000-08-5032 

 

Service 

Replace 

Intake Air Filter 

PEES-13-3A0

 

Replace 

 

 

 
 

 

CHASSIS PART 

AFTER EACH EVENT 

REPLACE 

Hub Bearing (front/rear) 

Clean and Inspect 

Bi Annually 

Tie Rod End (left/right) 

Clean and Inspect 

Annually 

Eccentric Bolts 

Clean and Inspect 

Annually 

Rear Axles 

Clean and Inspect 

Annually 

Engine Mounts 

Clean and Inspect 

Annually 

Drive Shaft 

Clean and Inspect 

Annually 

Rear Upright (left/right) 

Clean and Inspect 

Annually 

Rear Suspension (left/right) 

Clean and Inspect 

As needed 

Upper Control Arm (left/right) 

Clean and Inspect 

Annually 

Lower Control Arm (left/right) 

Clean and Inspect 

Annually 

Wheels 

Clean and Inspect 

As Needed 

Sway Bars (front/rear) 

Grease Front Bushings 

As Needed 

Drop Links Front (left/right) 

Clean and Inspect 

Annually 

Drop Links Rear (left/right) 

Clean and Inspect 

Annually 

Brake Duct (left/right) 

Clean and Inspect 

As Needed 

Torrington Bearings 

Clean and Lube 

As Needed 

Dampers 

Clean and Inspect 

As Needed 

Fire Bottle  

Check Battery/Bottle Pressure 

As Needed 

Safety Equipment  

Clean and Inspect 

See Service Date 

 

16.1 Transmission and Differential Filter Service:   

The filter body is labeled “IN” and “OUT”, see figure 14, to indicate fluide flow direction through the filter.  Note the 
direction of flow and ensure the filter is reinstalled in the same orientation.  The Transmission and Differential Pumps 

Содержание Global MX-5 Cup

Страница 1: ...ne Off 2 4 0 Fire System 2 5 0 Seat Installation 3 6 0 Seat Belt Installation 4 7 0 Fluids 4 8 0 Engine Transmission and Differential Seals 5 9 0 Auxiliary Power 5 10 0 AiM MXL2 Dash 6 11 0 Ballast Bo...

Страница 2: ...to Operate Fire Bottle Figure 1 Switch Panel Figure 2 Start Button 2 0 To Start the Engine With the Key in the car move the 3 Way Master Switch to the IGN position figure 1 Depress Clutch Pedal and b...

Страница 3: ...o on track activity 5 0 Seat Installation Before vehicle use a FIA compliant Seat and seat mounting brackets must be installed meeting the requirements of FIA document 2016 Appendix J Article 253 Safe...

Страница 4: ...ust be designed to withstand 1 470 daN 3 405 lbs force per the FIA Safety Equipment Specification 2016 Appendix J Article 253 Safety Equipment Groups N A R GT ART 6 Safety Belts Figure 6 Shoulder Belt...

Страница 5: ...r for official Global MX 5 Cup Practice Qualifying and Races only sealed components may be used 9 0 Auxiliary Power The main power panel is mounted in the trunk of the car There is a 6 way fuse block...

Страница 6: ...or purchase Secure all ballast plates inside the box with two nuts and secure the lid with the four bolts provided Ballast may not be installed anywhere on the vehicle except inside the ballast box Th...

Страница 7: ...usting from there as needed o Note that there is a stop pin that prevents the valve from continuously rotating See figure 10 Figure 10 Damper Valve with Seal 5 Compression 6 Rebound Shown The spring p...

Страница 8: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 Page 8 of 26 Figure 11 Typical Force Vs Velocity Front Damper Figure 12 Typical Force Vs Velocity Rear Damper...

Страница 9: ...n as needed to reconnect the link to the inner most hole on the sway bar arm Changes must be made to both the left and right connections to achieve the stiffening or softening affect See figure 13 Fig...

Страница 10: ...Inspect Bi Annually Tie Rod End left right Clean and Inspect Annually Eccentric Bolts Clean and Inspect Annually Rear Axles Clean and Inspect Annually Engine Mounts Clean and Inspect Annually Drive S...

Страница 11: ...posite direction and you will damage your transmission or differential To Service the Inline Filter Remove filter body and disassemble as shown in figure 16 Clean out any debris and reassemble Reinsta...

Страница 12: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 12 of 26 17 0 Wiring Diagrams 17 1 Power Distribution Panel Trunk...

Страница 13: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 13 of 26 17 2 Main Chassis Harness Trunk to Dash...

Страница 14: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 14 of 26 17 3 Switch Panel and Start Button Dash...

Страница 15: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 15 of 26 17 4 Engine Bay Cowl and Alternator Relay...

Страница 16: ...Long Road Racing Global MX 5 Cup User Guide Version 1 3 3 8 17 Page 16 of 26 17 5 Fire Bottle Wiring Harness Layout...

Страница 17: ...110 in lbs Front Brake Bleeders 4 107 141 in lbs 3 Rear Suspension Rear hub 3 91 100 Rear Axle Nut 2 175 202 Rear Damper Top Mount Nut 2 34 40 Rear Damper Lower Bolt 1 49 59 4 Rear Brakes Rear Brake...

Страница 18: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 18 of 26 19 1 Front Suspension...

Страница 19: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 19 of 26 19 2 Front Brakes...

Страница 20: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 20 of 26 19 3 Rear Suspension...

Страница 21: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 21 of 26 19 4 Rear Brakes...

Страница 22: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 22 of 26 19 5 Engine Bay 12 19 ft lbs 37 43 ft lbs 37 43 ft lbs...

Страница 23: ...Cup User Guide Version 1 2 2 1 16 Page 23 of 26 Note Stock Exhaust Header shown Torque specification for Motorsports Header are the same Note Engine Mount Reinforcement Brackets are included and are i...

Страница 24: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 24 of 26 19 6 Under Car...

Страница 25: ...Long Road Racing Global MX 5 Cup User Guide Version 1 2 2 1 16 Page 25 of 26 19 7 Differential and Transmission...

Страница 26: ...e 26 of 26 Tightening torque Tightening torque 135 164 N m 14 16 kgf m 100 120 ft lbf 164 200 N m 17 20 kgf m 121 147 ft lbf Power Plat Frame Spacing Specification Between bottom surface of power plan...

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