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44

o

PeratIonal

 c

Hecks

The burner flames should be inspected with the burner 

compartment door installed.  Flames should be stable, 

quiet, soft, and blue (dust may cause orange tips but 

they must not be yellow).  Flames should extend directly 

outward from the burners without curling, floating, or lifting 

off.  Flames must not impinge on the sides of the heat 

exchanger firing tubes.

SAFETY CIRCUIT DESCRIPTION

A number of safety circuits are employed to ensure safe 

and proper furnace operation.  These circuits serve to 

control any potential safety hazards and serve as inputs 

in the monitoring  and diagnosis of abnormal function.  

These circuits are continuously monitored during furnace 

operation by the integrated control module.

I

ntegrateD

 c

ontrol

 M

oDule

The integrated control module is an electronic device 

which, if a potential safety concern is detected, will take the 

necessary precautions and provide diagnostic information 

through an LED.

P

rIMarY

 l

IMIt

The primary limit control is located on the partition panel 

and monitors heat exchanger compartment temperatures.  

It is a normally-closed (electrically), automatic reset, 

temperature-activated sensor.  The limit guards against 

overheating as a result of insufficient conditioned air 

passing over the heat exchanger.

a

uxIlIarY

 l

IMIt

The auxiliary limit controls  are located on or near the 

circulator blower and monitors blower compartment 

temperatures.  They are a normally-closed (electrically), 

manual-reset sensors.  These limits guard against 

overheating as a result of insufficient conditioned air 

passing over the heat exchanger.

r

ollout

 l

IMIt

The rollout limit controls are mounted on the burner/

manifold assembly and monitor the burner flame.  They 

are normally-closed (electrically), manual-reset sensors.  

These limits guard against burner flames not being 

properly drawn into the heat exchanger.Pressure Switches.

P

ressure

 s

wItcHes

The pressure switches are normally-open (closed during 

operation) negative air pressure-activated switches.  They 

monitor the airflow (combustion air and flue products) 

through the heat exchanger via pressure taps located on 

the induced draft blower and the coil front cover.  These 

switches guard against insufficient airflow (combustion 

air and flue products) through the heat exchanger and/or 

blocked condensate drain conditions.

•  

Igniter warm up begins upon Inducer draft blower 

step to low speed and presence of closed low stage 

pressure switch contacts.

• Gas valve opens at end of igniter warm up period, 

delivering gas to burners and establishing flame.

• 

Integrated control module monitors flame presence.  
Gas valve will remain open only if flame is detected.

• Based on the furnace internal control algorithms the 

gas valve and induced draft blower may continue 
operating on low stage or both will change to high 

stage.  After a power cycle, the first gas heat call 

will result in high stage operation.

• Circulator blower is energized on heat speed 

following the selected blower on delay and will 
begin to ramp up.  Electronic air cleaner terminal is 
energized with circulator blower.

• 

Furnace is now operating on the specified stage 

determined by the internal control algorithm.

• Furnace runs, integrated control module monitors 

safety circuits continuously.

• If the internal algorithm changes the call from low 

heat to high heat, the integrated control module 
will immediately switch the induced draft blower, 
gas valve, and circulator blower to their high stage 
settings.

•   If the internal algorithm changes the call from

•   high heat to low heat, the control will immediately

•   switch the induced draft blower and gas valve to

•   their low stage settings. The circulator blower remains 

on high heating speed for 30 seconds

•   before switching to the low heat circulating speed.

•   The W terminal thermostat contacts open, which ends 

the call for heat.

• 

  The gas valve closes, extinguishing the flame.

•   Induced draft blower is de-energized following a 15 

second post purge.

•   Circulator blower continues running for the selected 

heat off delay period. The blower speed   during this 

period depends on the last heat call provided by the 

thermostat. If the last call for heat was a call for low 

heat, the air circulator motor will run on low heat 

speed for the duration of the heat off delay period. If 

the last call for heat was a call for high heat, the air 

circulating motor will run on low heat speed for the 

duration of the heat off delay period. If the last call 

for heat was a call for high heat, the air cirulating 

motor will run on the high heating speed for thirty (30) 

seconds and then switch to the low heating spped for 

the reminder of the heat off delay period.

•   Circulator blower and electronic air cleaner terminal 

are de-energized.

•   Circulator blower shuts off after the heat off delay 

period expires.

•   Furnace awaits next call from thermostat.

Содержание Amana CVC96 BA Series

Страница 1: ...ver if there is a direct conflict between existing practices and the content of this manual the precautions listed herein take precedence RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION NOTE Please conta...

Страница 2: ...te of Massachusetts 19 Condensate Drain Lines Drain Trap 21 Gas Supply and Piping 26 Propane Gas High Altitude Installations 26 Duct Work 30 Electrical Connections 33 Startup Procedure Adjustment 40 N...

Страница 3: ...LOSION HAZARD AVERTISSEMENT RISQUE D INCENDIE OU D EXPLOSION Si les consignes de s curit ne sont pas suivies la lettre cela peut entra ner la mort de graves blessures ou des dommages mat riels Ne jama...

Страница 4: ...trical connections circulating air temperature rise minimum or maximum CFM WARNING To prevent property damage personal injury or death due to fire do not install this furnace in a mobile home trailer...

Страница 5: ...nces In their absence follow the latest edition of the National Fuel Gas Code NFPA 54 ANSI Z223 1 and or CAN CSA B149 1 15 Installation Codes local plumbing or waste water codes and other applicable c...

Страница 6: ...hylene printing inks chlorinated waxes or cleaners paint removers chlorine based swimming pool chemicals varnishes water softening chemicals hydrochloric acid carbon tetrachloride cements and glues de...

Страница 7: ...nit install the furnace upstream or in parallel with the cooling coil unit Premature heat exchanger failure will result if the cooling unit is placed ahead of the furnace For vertical upflow or downfl...

Страница 8: ...rmining the combustion air requirements for the appliances Clearance in accordance with local installation codes the requirements of the gas supplier and the manufacturer s installation instructions D...

Страница 9: ...t hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 8 If improper venting is observed during any of the above tests the venting system must be corrected i...

Страница 10: ...cun des appareils raccord s au syst me de ventilation au moment de sa mise en marche alors que tous les autres appareils raccord s au syst me de ventilation ne sont pas en marche 1 Sceller toutes les...

Страница 11: ...n the U S A and Canada Manufacturers Installation instructions for these products must be followed These products have specific instructions for installing joining and terminating Do not mix materials...

Страница 12: ...flue products Additionally it is the responsibility of the installer to ensure that all piping and connections possess adequate structural integrity and support to prevent flue pipe separation shiftin...

Страница 13: ...e or the anticipated snow level and be at least 12 inches from any vertical wall including any anticipated snow build up A vent termination shall not terminate over public walkways or over an area whe...

Страница 14: ...B149 1 15 takes precedence over the preceding termination description Canadian Vent Pipe Combustion Air Pipe Requirements All installations in Canada must conform to the requirements of CAN CSA B149 1...

Страница 15: ...N A 3 151 144 137 130 123 116 109 102 2 120 115 110 105 100 95 90 85 3 185 178 171 164 157 150 143 136 2 85 80 75 70 65 60 55 50 3 168 161 154 147 140 133 126 119 2 40 35 30 25 20 15 10 5 3 120 113 10...

Страница 16: ...flange to the cabinet CAUTION Be sure not to damage internal wiring or other components when reinstalling coupling and screws Figure 11 WARNING The rubber elbow is not designed to support a load When...

Страница 17: ...8 measured from the front edge of the cabinet in line with the knock out To use the alternate combustion air location 1 Remove screws and combustion air flange from cabinet 2 Insert cabinet plug in u...

Страница 18: ...nnection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furnace Connections 90 ELBOWS 3 24 Alternate Horizontal Vent Termination Dual...

Страница 19: ...e Side Wall Vent Kit p n 0170K00000S or 0170K00001S for installation specifications Vertical Installation H orizontal Installation Figure 21 SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED IN THE STATE OF...

Страница 20: ...equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional...

Страница 21: ...rain Exiting Right Side 1 Locate and Install the 45 pipe hose drain coupling from the outside of the cabinet barbed end goes in the cabinet through hole in the right side of the cabinet and secure wit...

Страница 22: ...lied Drain section for instructions on field supplied nstalled drain on outlet of furnace trap Upflow model installed horizontally with left side down Minimum 5 clearance is required for the drain tra...

Страница 23: ...he clamps from the two drain tubes on the trap 2 Remove the two screws holding the drain trap to the blower deck 3 Remove the trap and hoses from the blower deck 4 Remove the two plugs from the left s...

Страница 24: ...holes with the pre drilled holes in the furnace and secure with 2 screws removed in step 2 7 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furna...

Страница 25: ...end of hose 4 on the side port of vent drain elbow and secure with a gold clamp 10 Insert a diameter PVC pipe factory installed into hose 4 and secure with a gold clamp 11 Insert the non grommet end...

Страница 26: ...fice size Propane Gas Conversion WARNING Possible property damage personal injury or death may occur if the correct conversion kits are not installed The appropriate kits must be applied to ensure saf...

Страница 27: ...utoff valve and the furnace Tighten all joints securely Connection method must be in compliance with all local and national codes US National Fuel Gas Code NFGC NFPA 54 2015 ANSI Z223 1 2015 and the I...

Страница 28: ...against physical and thermal damage when installed Ensure aluminum alloy tubing and connectors are coated to protect against external corrosion when in contact with masonry plaster or insulation or su...

Страница 29: ...urnace manifold with all gas appli ances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area o...

Страница 30: ...check for closed dampers registers undersized and or oversized poorly laid out duct work NOTE The temperature rise of the furnace must be within the temperature rise range listed on the furnace ratin...

Страница 31: ...ed in either the central return register or in the return air duct work Bottom Return Air Opening Upflow Models The bottom return air opening on upflow models utilizes a lance and cut method to remove...

Страница 32: ...greater than 25 W C In some installations the minimum filter size required will not lend itself to a filter installation on the side of the furnace The installation of a centrally installed air clean...

Страница 33: ...ified on the unit rating plate Power supply to the furnace must be NEC Class 1 and must comply with all applicable codes The furnace must be electrically grounded in accordance with local codes or in...

Страница 34: ...le plugs WARNING To prevent personal injury or death due to electric shock disconnect electrical power before installing or servicing this unit Line voltage connections can be made through either the...

Страница 35: ...g operation make system menu adjustments add site visit notes and run system testing of all operational modes heat cool fan directly from the phone The phone application is also capable of directly up...

Страница 36: ...stem will remain in charge mode high speed for 60 minutes before timing out c The installer must manually shut off charge mode once complete 2 Two stage outdoor units using the CoolCloud HVAC applicat...

Страница 37: ...0 for high stage operation 6 Confirm thermostat heating and cooling calls function properly with equipment Quick Start Guide for Gas Heat Only Setup No Outdoor Unit EXTREMELY IMPORTANT The furnace onl...

Страница 38: ...and to then permanently select options within those menus NOTE After scrolling to the desired option within a menu that option may be flashing on the 7 segment displays This indicates the option has...

Страница 39: ...airflow from the HVAC system to function accordingly 1 Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories 2 Connect the appropriate accessory control wires...

Страница 40: ...five minutes then smell for gas Be sure check near the floor as some types of gas are heavier than air 7 If you smell gas after five minutes immediately follow the safety instructions in the Safety C...

Страница 41: ...lve and disconnect manometer Reinstall plug before turning on gas to furnace 6 Turn OFF any unnecessary gas appliances stated in step three Gas Manifold Pressure Measurement and Adjustment CAUTION To...

Страница 42: ...l variations in gas pressure should be made by adjusting the gas valve pressure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure...

Страница 43: ...is rate it would take 46 seconds to consume one cu ft of gas 3600 46 78 This tells us that in one hour the furnace would consume 78 cu ft of gas The typical value range for 1 cu ft of natural gas is a...

Страница 44: ...onditions Igniter warm up begins upon Inducer draft blower step to low speed and presence of closed low stage pressure switch contacts Gas valve opens at end of igniter warm up period delivering gas t...

Страница 45: ...which uses the principle of flame rectification to determine the presence or absence of flame Burner Flame Figure 65 TROUBLESHOOTING Electrostatic Discharge ESD Precautions NOTE Discharge body s stat...

Страница 46: ...cket near furnace MAINTENANCE Annual Inspection WARNING To avoid electrical shock injury or death disconnect electrical power before performing any maintenance If you must handle the igniter handle wi...

Страница 47: ...ordered by description Parts are available from your distributor Functional Parts List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice...

Страница 48: ...rflow Off Delay Time default 60 seconds Hnd Heat Pump Heating Airflow On Delay Time default 5 seconds H P Select the range that includes the desired compressor RPS for inverter heating operation See i...

Страница 49: ...ngle Stage single stage non comm units AC1 Compressor Cooling Low Stage communicating units AC2 Compressor Cooling High Stage communicating units dF1 Defrost Low Stage Gas Heat dF2 Defrost High Stage...

Страница 50: ...ata set is correct for the specific model re populate data using correct memory card if required Furnace operates at reduced performance Airflow delivered is less than expected E Circulator blower mot...

Страница 51: ...and sensor if coated and or oxidized Check flue piping for blockage proper length elbows and termination Verify proper induced draft blower performance Furnace fails to operate EE1 Low stage pressure...

Страница 52: ...Verify and correct unit ground wiring if needed Check igniter output from control replace if necessary Furnace fails to operate on high stage furnace operates normally on low stage Induced draft blow...

Страница 53: ...blower compartment Check filters and ductwork for blockage clean filters or remove obstruction Check circulator blower speed and performance correct speed or replace blower motor if necessary Tighten...

Страница 54: ...ME GN GREEN GR PRESSURE SWITCH FRONT COVER C VAC TO UNIT MUST BE 1 BL RD AND GROUNDED 1 115 WH SWITCH PRESS FIELD SPLICE FIELD GND LOW VOLTAGE FIELD GN BL BR WH NO LIMIT CONTROL AUTO RESET PRIMARY WH...

Страница 55: ...55 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Страница 56: ...ebec residents to register their product does not diminish their warranty rights For Product Registration please register as follows Goodman Brand products https www goodmanmfg com product registratio...

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