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Installation and Operational Instructions for BRE250 and BRE400

 

ROBA-stop

®

-M brake Type 891.

 

0_ _._

 

Sizes 250 and 500

 

(E070 09 203 001 4 EN)

 

31/10/2019 TK/MW 

Chr. Mayr GmbH + Co. KG

 

 

Eichenstraße 1, D-87665 Mauerstetten, Germany

 

 

Phone: +49 8341 804-0, Fax: +49 8341 804-421

 

Page 10 of 20 

www.mayr.com

E-Mail

[email protected]

 

your reliable partner

 

Table 1: Technical Data 

Size: 

250 

500 

Type: 

891.01_._ 

891.02_._ 

Nominal braking torque:

 

250 Nm 

400 Nm 

Braking torque tolerance (conditioned):

 

+40% / -20% 

+40% / -20% 

Braking torque tolerance (without conditioning):

 

+40% / -30% 

+40% / -30% 

Reference speed n

ref

:

 

750 rpm 

750 rpm 

Max. speed n

max 

(brake engagement):

 

3600 rpm 

3000 rpm 

Permitted idle speed:

 

4700 rpm 

3800 rpm 

Nominal voltage U

:

 

see Type tag 

see Type tag 

Electrical power at nominal voltage P

N

:

 

see Type tag 

see Type tag 

Electrical connection, magnetic coil:

 

2 x 0.88 mm2 

2 x 0.88 mm2 

Mass with cap screw, without hand release and without hub:

 

25.9 kg  

35.9 kg 

Weight of hub / hand release assembly / hand release bar 

0.98 kg / 1.27 kg / 1.28 kg 

2.95 kg / 2.46 kg / 1.28 kg 

Nominal air gap “a” +0.20/-0.05 (Figs. 2/4/6/8):

 

0.35 

+0.1

-0.05

 mm 

0.40 

+0.2

 mm 

Max. permitted air gap “a” after wear (Figs. 2/4/6/8) 

1)

:

 

0.95 mm 

1.0 mm 

Minimal width of the counter friction surface:

 

14 mm 

19 mm 

Tightening torque Item 6:

 

45 Nm 

45 Nm 

Tightening torque Item 8:

 

18.5 Nm 

18.5 Nm 

Rotor thickness “new” (+0.08 mm):

 

17 mm 

18.5 mm 

Minimum rotor thickness:

 

16.4 mm 

17.9 mm 

Mass moment of inertia (hub + rotor): 

71.8 x 10

-4

 kgm2 

215 x 10

-4

 kgm2 

Friction work Q

r 0.1

 (per 0.1 mm wear): 

130 x 10

6

 J 

170 x 10

6

 J 

Friction work Q

r ges.

 (max. possible friction work related to nominal air 

gap): 

780 x 10

6

 J 

1700 x 10

6

 J 

Duty cycle:

 

100% 

100% 

Protection (Type 891.0_ _.0):

 

IP 54 / IP55

 2)

 

IP 54 / IP55

 2)

 

Protection (Type 891.0_ _.1):

 

IP 66 

IP 66 

Ambient temperature:

 

-20 °C to +40 °C 

-20 °C to +40 °C 

1)

 Customer-side changes of the spring configuration have an effect on the maximum permitted air gap. 

2) 

When installed, under a fan cover provided by the customer, Protection IP55 is valid. 

 

 

The stated value Q

r 0.1

 is only a reference value for specific friction work values < 0.5 J/mm

2

 and sliding speeds < 10 m/s. 

 

Table 2: Changes in switching time t

11

 for different spring configurations 

Size 

Spring configuration 

Braking torque 

t11 

250 

8 x D21.5 

250 Nm 

100% 

250 

7 x D21.5 

218 Nm 

160% 

250 

6 x D21.5 

187 Nm 

220% 

500 

14 x D15 + 2 x D24.5 

400 Nm 

100% 

500 

11 x D15 + 2 x D24.5 

350 Nm 

137.5% 

 
 

 

Содержание BRE250

Страница 1: ...5 IP66 Mayr ROBA stop M 250 500 Issue status 2019 10 Translation of the Original Operational Instructions Copyright by mayr power transmission All rights reserved Reprints and copies even extracts are...

Страница 2: ...delivery Please keep them handy and near to the brake at all times Contents Page 1 Front page Page 2 Contents Page 3 Safety and Guideline Signs Guidelines on EU Directives Page 4 Safety Regulations Pa...

Страница 3: ...863 EU RoHS III from 22 July 2019 These restrict the use of certain hazardous substances in electrical and electronic devices as well as in products compo nents category 11 the proper operation of whi...

Страница 4: ...e and secure the system against inadvertent switch on Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directive 2014 30 EU the individual components produce no emissions Ho...

Страница 5: ...components on the magnetic coils are manufac tured at least to class of insulation F 155 C Protection IP54 Type 891 0_ _ 0 Dust proof and protected against contact as well as against wa ter spray from...

Страница 6: ...on DIN EN 61000 6 2 Interference immunity Liability The information guidelines and technical data in these docu ments were up to date at the time of printing Demands on previ ously delivered brakes ar...

Страница 7: ...erstetten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 7 of 20 www mayr com E Mail info mayr com your reliable partner Brake Illustrations Size 250 Fig 1 Type 891 0_ _ 0 Fig 2 Type 891 0_ _ 0...

Страница 8: ...ten Germany Phone 49 8341 804 0 Fax 49 8341 804 421 Page 8 of 20 www mayr com E Mail info mayr com your reliable partner Brake Illustrations Size 500 Fig 5 Type 891 0_ _ 0 Fig 6 Type 891 0_ _ 0 337 Bi...

Страница 9: ...nsioning acc spring dimensioning 6 Cap screw M10 x 110 DIN EN ISO 4762 3 6 7 Sealing plug 2 D16 12 x 1 5 1 Screw plug M16 x 1 5 with O ring 1 8 Shoulder screw D18 x 44 2 2 9 Cone plug only on Type 891...

Страница 10: ...0 05 mm 0 40 0 2 mm Max permitted air gap a after wear Figs 2 4 6 8 1 0 95 mm 1 0 mm Minimal width of the counter friction surface 14 mm 19 mm Tightening torque Item 6 45 Nm 45 Nm Tightening torque It...

Страница 11: ...th ing of the rotor 4 and the hub 1 Electromagnetic function release Due to the magnetic force of the coil in the coil carrier 2 the ar mature disk 3 is attracted against the spring pressure to the co...

Страница 12: ...ain from using cleaning agents containing sol vents as they could affect the friction material Protect the rotor from rusting up seizing up against the bearing shield the flange plate customer side We...

Страница 13: ...tion of the system EMERGENCY STOP only after brake run in procedure Please carry out conditioning of the friction lining pairing through dynamic braking procedures of the system Recommendation Approx...

Страница 14: ...rrent does not immediately reach its nominal value The coil in ductivity causes the current to increase slowly as an exponential function Accordingly the build up of the magnetic field takes place mor...

Страница 15: ...For 60 Hz operation the max permitted friction work values must be reduced to 70 Friction power diagram for RSM 250 BRE 250 Friction power diagram for RSM 500 BRE 400 Permitted friction work at other...

Страница 16: ...microswitch emits a signal for every brake condition change brake opened or brake closed The customer is responsible for a signal evaluation of both conditions From the point at which the brake is ene...

Страница 17: ...ed by Checking the air gap see above Max permitted air gap see Table 1 Measuring the rotor thickness on the dismantled brake See Table 1 for the minimum rotor thickness We recommend the following regu...

Страница 18: ...ous property Attention H classification H372 Protective measures and rules of behaviour Do not inhale dusts Vacuum the dusts at the point of origin tested suction devices tested filters acc DIN EN 603...

Страница 19: ...o DC voltage Check voltage observe the wiring guidelines Defective electrical wiring Check electrical wiring Defective coil coil is electrically or thermally overloaded Check coil capacity check insul...

Страница 20: ...Check the spring configuration have the brake checked at the place of manufacture Drop in braking torque Excessive wear on the rotor Wear inspection Changes to the friction behaviour on the friction l...

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