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www.maxcess.com

FIFE-500 MAX Narrow Web Guide

MI 2700XXXXX 18

CHAPTER 7

SERVICE

76 / 77

7. Service

7.1 Return Shipment Instructions

If it is necessary to return the FIFE-500 MAX for service, care must be taken to properly
package the unit to prevent damage during shipment. If possible, use the original shipping
containers.

7.2 Service Requests and Replacement Parts

When ordering replacement parts, please indicate, where possible, part number, drawing
number and model description.
To request service or to get replacement parts, contact one of the addresses listed below.

Maxcess (Fife and MAGPOWR) –
Oklahoma City
222 West Memorial Rd
Oklahoma City, OK 73114
Phone: 1-405-755-1600
Fax: 1-405-755-8425
Web:

www.maxcess.com

Maxcess Germany – Europe HQ
(Fife-Tidland GmbH)
Max-Planck-Straße 8
65779 Kelkheim
Phone: +49 6195 - 70020
Web:

www.maxcess.com

Maxcess China Headquarters

Building 4, No. 4333 Zhuhai

Avenue, Nanping town, Xiangzhou

District

Zhuhai, Guangdong,China 519060

Phone: 400-830-1898

Email: [email protected]

Web:

www.maxcess.com

Содержание FIFE-500

Страница 1: ...FIFE 500 MAX User Manual EN Narrow Web Guiding System MI 2700XXXXX 18 FIFE GUIDING SYSTEMS...

Страница 2: ...er Menu Tree 16 3 5 Automatic Menu Tree 18 3 6 Security Strategy 20 3 6 1 Authorization Levels 20 3 6 2 Access Modes 21 3 7 Keypad Operation 22 4 MENU DESCRIPTIONS 24 4 1 SECURITY 24 4 1 1 LOGOUT 24 4...

Страница 3: ...R ON MODE 55 4 12 BACKUP 56 4 13 RESTORE 57 4 14 HARDLOCK 58 4 15 NAME 59 4 16 MOTOR TYPE 60 4 17 Internet 61 4 18 Ethercat 62 4 19 DLS 8 63 4 19 1 Normal mode 63 4 19 2 Expert setting mode 71 5 SYSTE...

Страница 4: ...r any important mid stream process It is not uncommon to find multiple web guides steering the same web at different locations of web travel Guiding a web is accomplished by applying several concepts...

Страница 5: ...olarity to cause web movement to the desired web position Additional provisions are present in the signal processor to control manual guide positioning select from multiple sensor inputs perform autom...

Страница 6: ...on the device The machine manufacturer s specifications All national state and local requirements for installation accident prevention and environmental protection Information about safety instruction...

Страница 7: ...equired connection for the cable shielding Any web guiding system which is damaged must not be installed or put into operation Only perform installation maintenance or repair tasks on the web guiding...

Страница 8: ...ting and moving parts which could cause injury due to crushing Do not touch anything on or in the vicinity of the moving or rotating parts Appropriate protective guards must be installed by the user a...

Страница 9: ...cture it is recommended that standard safeguards be taken to prevent injury During servicing of the equipment to prevent injury to personnel it is recommended that standard Lockout Tagout procedures b...

Страница 10: ...which always contains the screen number It may also indicate statuses errors and digital I O The text in the middle section Section 3 shows the current operating mode bar graph showing web position i...

Страница 11: ...n a green color The section Section 3 just below the Operation Mode buttons indicates the current Operation Mode the selected sensor signal level in a bar graph and the position of the system guide po...

Страница 12: ...se to enter the Setup Menus for configuring and adjusting the guiding system ARROWS Use these buttons to jog the guide The direction of guide movement is configurable JOG SPEED The button is used to a...

Страница 13: ...ARROWS Use in the menu system to page forward or backward when multiple pages of menu choices are available The arrows are disabled grayed out when no more choices are available in the respective dir...

Страница 14: ...one of these icons will appear in the status bar You can select only the left or right sensor or both The icons can also show line edge or line center status according to your calibration Indicates th...

Страница 15: ...NAL LOCK This icon indicates the acceptance of the External Lock digital input command Automatic guide movement is prohibited while in this state ASC ON Automatic Sensor Control ASC is enabled for the...

Страница 16: ...tracking This green icon indicates the tracking target of the DLS 8sensor is in the field of view Red icon means the target is not in the field of view of the DLS 8 sensor If two DLS 8 sensors are use...

Страница 17: ...rize the menu tree for each mode Each menu is described in more detail later in this document 1X MANUAL SETUP 1X 1 1 SECURITY 1X 1 1 1 1 LOGOUT 1X 1 1 1 2 LOGIN 1X 1 1 1 3 PASSWORDS 1X 1 1 1 4 MENU PR...

Страница 18: ...1X 1 5 1 1 ASC OFF 1X 1 5 1 2 ASC ON 1X 1 5 1 3 ASC SETTINGS 1X 1 6 GAIN 1X 1 7 SENSOR SETUP 1X 1 8 AUTOSETUP Page forward back 1X 2 1 GUIDE SETTINGS 1X 2 2 CONTROL OPTIONS 1X 2 3 POWER ON MODE 1X 2 4...

Страница 19: ...UT 2X 1 1 1 2 LOGIN 2X 1 1 1 3 PASSWORDS 2X 1 1 1 4 MENU PROTECTION 2X 1 2 DISPLAY 2X 1 2 1 1 LANGUAGE 2X 1 2 1 2 BRIGHTNESS 2X 1 2 1 3 ROTATE 2X 1 2 1 4 CALIBRATE TOUCH SCREEN 2X 1 2 1 5 OI SETTINGS...

Страница 20: ...www maxcess com FIFE 500 MAX Narrow Web Guide MI 2700XXXXX 18 CHAPTER 3 SERVO CENTER MENU TREE 17 77 2X 1 5 1 1 ASC OFF 2X 1 5 1 2 ASC ON 2X 1 5 1 3 ASC SETTINGS 2X 1 6 GAIN 2X 1 7 CONTROL OPTIONS...

Страница 21: ...OUT 3X 1 1 1 2 LOGIN 3X 1 1 1 3 PASSWORDS 3X 1 1 1 4 MENU PROTECTION 3X 1 2 DISPLAY 3X 1 2 1 1 LANGUAGE 3X 1 2 1 2 BRIGHTNESS 3X 1 2 1 3 ROTATE 3X 1 2 1 4 CALIBRATE TOUCH SCREEN 3X 1 2 1 5 OI SETTINGS...

Страница 22: ...w maxcess com FIFE 500 MAX Narrow Web Guide MI 2700XXXXX 18 CHAPTER 3 AUTOMATIC MENU TREE 19 77 3X 1 5 ASC 3X 1 5 1 1 ASC OFF 3X 1 5 1 2 ASC ON 3X 1 5 1 3 ASC SETTINGS 3X 1 6 GAIN 3X 1 7 CONTROL OPTIO...

Страница 23: ...uthorization levels with three access modes for each level When security is enabled the current login authorization level is indicated by a key icon in the status bar with the authorization level next...

Страница 24: ...an example NO ACCESS The Lock icon superimposed on a button indicates that access is not allowed from the current login authorization level Pressing the button will prompt for numeric pass code entry...

Страница 25: ...and negative button to switch the positive and negative values of the numbers The DEL button erases the current entry The ESC button exits the editing window without saving any changes The ENTER butto...

Страница 26: ...500 MAX Narrow Web Guide MI 2700XXXXX 18 CHAPTER 3 KEYPAD OPERATION 23 77 If this occurs the DEL button may be used to erase the entry and try again or the ESC button will cancel the editing operation...

Страница 27: ...rization level to one if security is enabled Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SECURITY LOGOUT This button is ignored if security is not enabled 4 1 2 LOGIN If security has been enabled l...

Страница 28: ...ime This returns the login level to 1 Touch the seconds edit control to modify the timeout value Access level 2 The level 2 pass code Touch the edit control to enter or modify the level 2 pass code an...

Страница 29: ...for each of the three authorization levels Submenu entries are indented according to the menu hierarchy To modify an entry select the menu entry in the list and press the button in the columns labele...

Страница 30: ...1 LANGUAGE The FIFE 500 MAX supports multiple languages Use this selection to choose from the supported list of languages Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY LANGUAGE Use the page a...

Страница 31: ...RVO CENTER AUTOMATIC SETUP DISPLAY BRIGHTNESS Press or hold the arrow buttons for fine control of the screen brightness or use the slider handle for quick movement Press this button to set the brightn...

Страница 32: ...tations of the operator interface Choose from 0 90 180 270 settings Navigation MANUAL SERVO CENTER AUTOMATIC SETUP DISPLAY ROTATE Select the desired screen rotation and press the ACCEPT button to save...

Страница 33: ...appear to be out of sync with the displayed button locations The Calibrate Touch Screen button will appear on the screen click on it then the calibration prompt appears touch the screen in each of the...

Страница 34: ...to match the current location of the web This allows guiding to begin at the current web location when the Automatic mode is initiated Idle timeout before returning to home page Check this box to forc...

Страница 35: ...ER 4 ABOUT 32 77 4 3 SERVICE The service submenu provides access to maintenance screens The service submenu is available in all operation modes 4 3 1 ABOUT This screen provides firmware version inform...

Страница 36: ...errors of the motor hall errors and encoder errors Press the respective tab to bring it forward for viewing This menu is immune from any configured menu timeouts Navigation MANUAL SERVO CENTER AUTOMA...

Страница 37: ...XXX 18 CHAPTER 4 MEASURE 34 77 The Errors tab displays hall error and encoder error if an error occurs the corresponding value will be 1 The Clear button is used to clear the current record Press ACCE...

Страница 38: ...s buttons to test the output signals Each signal can be individually set or cleared Changes made in this screen are temporary so the outputs resume their normal operation when exiting this screen This...

Страница 39: ...ll be displayed indicating the digital outputs will resume their normal operation WARNING Death or injury can result from unexpected movement The web guiding system has four independent outputs that c...

Страница 40: ...similar problems by displaying the screen in different colors Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE COLOR TEST You can click to select monochrome test or gradient test You can see 6...

Страница 41: ...2700XXXXX 18 CHAPTER 4 MOTOR TYPE 38 77 4 3 5 MOTOR TYPE This menu is used to view your system motor type Navigation MANUAL SERVO CENTER AUTOMATIC SETUP SERVICE MOTOR TYPE The motor type for your sys...

Страница 42: ...munication data statistics of the control board with the OI sensor 1 and sensor 2 The COM STATISTICS screen shows a live update of the running network communication statistics as shown in the followin...

Страница 43: ...w Both input and output signals are disabled red arrows When the Digital Inputs are disabled the external digital input signals cannot take effect When the Digital Outputs are disabled the system digi...

Страница 44: ...on has no effect if ASC is already off or has not been configured Navigation MANUAL SERVO CENTER AUTOMATIC SETUP ASC ASC OFF 4 5 2 ASC ON ASC ON enables ASC processing if ASC control has been enabled...

Страница 45: ...efore making changes ASC State The ASC State button enables or disabled the availability of ASC use for the selected sensor mode The LED displayed on the button indicates the present state Press the b...

Страница 46: ...itive threshold is not used Inside Signal is greater than the negative threshold and less than the positive threshold ASC Threshold Positive The ASC signal positive threshold Touch the threshold value...

Страница 47: ...ntrol The gain value is applied as soon as it is changed while in this menu so the effects of gain changes can be observed if the system is in Automatic mode The graph area shows the amplified output...

Страница 48: ...lable use the larger arrow buttons to jog the guide in either direction until the sensor signal is within the allowable range and the AUTOSETUP button is available Press AUTOSETUP to initiate the auto...

Страница 49: ...ystem can store recall up to four sets of calibration settings for S1 and S2 supporting the possibility to store and quickly recall sensor settings for four different web opacities Button Descriptions...

Страница 50: ...n Procedure Select which set of calibration values will be used Select S1 or S2 sensor input Press the START CALIBRATION button The bar graph indicator will be rescaled to show the full signal range o...

Страница 51: ...therwise Press or to exit and return to the previous screen Note The result will be permanently saved after a successful calibration has been completed Exiting this menu with the CANCEL button will no...

Страница 52: ...SETUP AUTOSETUP Note The automatic setup procedure should be done with the web at a standstill Auto setup is performed using the sensor mode that has been selected from the Operator Level screen Befo...

Страница 53: ...polarity settings are stored automatically when auto setup completes Pressing the CANCEL button does not restore previous gain and polarity settings WARNING Death or injury can result from unexpected...

Страница 54: ...ange polarity touch the desired polarity button to toggle between positive and negative settings The auto setup procedure for each sensor mode configures polarity automatically so changes to the senso...

Страница 55: ...rection occurs A dead band setting of zero provides the most accurate guiding but in some applications where webs have ragged edges dead band can be used to prevent guide reactions to these conditions...

Страница 56: ...all times The menu will not permit saving a configuration with all checkboxes cleared Jog Enable These three checkboxes enable or disable jog operations in automatic servo center and manual operation...

Страница 57: ...or Enable These controls configure which sensor modes can be selected using the SENSOR button on the Operator Level screen The menu will not permit saving a configuration with all sensor modes disable...

Страница 58: ...The default button selects the factory setting which is Last mode used Record startup times Shows the number of power cycles the system has recorded Press ACCEPT to save changes and return to the pre...

Страница 59: ...ettings These settings can be recalled using the RESTORE menu Navigation MANUAL SETUP Page forward BACKUP If a backup already exists the system will ask for confirmation before replacing it The screen...

Страница 60: ...ANUAL SETUP Page forward RESTORE If no backup image is present or it is corrupted the following message will appear Restore is not possible in this case Press OK to close this window NOTE Restore relo...

Страница 61: ...o actuator position is actively maintained to prevent movement from outside forces while in manual mode Hard lock if enabled is applied in all cases where manual posture is active such as when externa...

Страница 62: ...ator Level screen This can be useful in a networked environment to identify the connected drive Navigation MANUAL SETUP Page forward NAME Enter up to 16 characters to describe the drive Edit functions...

Страница 63: ...7 4 16 MOTOR TYPE This menu is used to view the configured motor type Navigation MANUAL SETUP Page forward MOTOR TYPE The resulting screen will display the currently configured motor type as shown in...

Страница 64: ...his menu is used to configure the internet when you want your device to be networked And after modification you need to restart the guiding system as prompted Navigation MANUAL SETUP Page forward Inte...

Страница 65: ...e RUN indicator shall show the status of the EtherCAT State Machine ERROR The ERROR indicator shall show errors such as watchdog timeouts and unsolicited state changes due to EtherCAT local errors e g...

Страница 66: ...m The sensor parameter setting section for unconnected ports will be grayed out and cannot be set Only port S1 is connected Port S1 and port S2 are connected Setting 1 Click on this button and if this...

Страница 67: ...8 CHAPTER 4 DLS 8 NORMAL MODE 64 77 Click to return to screen 1A 3 3 1 Click this button to go to Step2 for the calibration process Possible Error Calibration timeout Click to return to Step1 Click to...

Страница 68: ...ton to select line edge enter the target setting screen like Screen 1 Click this button to select line edge enter the target setting screen you will see the Screen 2 Click to return to Step1 Screen1 L...

Страница 69: ...elow 5 please recalibrate Click to return to Step3 Possible Error 3 Exit and return to Step3 Note Click this icon for an explanation of Target Background Contrast These are target and background gray...

Страница 70: ...r 1 Communication timeout Click to return to Step3 Setup completed Click to return to screen 1A 3 To reselect the target click this button and re execute steps 3 5 To recalibrate click this button and...

Страница 71: ...see the screen below Click this icon for an explanation of Target Background Contrast Click to return to screen 1A 3 To reselect the target click this button and re execute steps 3 5 To recalibrate c...

Страница 72: ...le Example Similarity 1is set to 20 which means that a line or edge within 80 deviation from the target gray value is considered a target line or edge and a line or edge beyond 80 deviation is conside...

Страница 73: ...Guide MI 2700XXXXX 18 CHAPTER 4 DLS 8 NORMAL MODE 70 77 Possible Error When data reading fails new data can still be written and saved Click this button to enter the similarity value Click to exist wi...

Страница 74: ...ode 7 operating steps in expert mode it adds 2 steps compared to the normal operating mode for manual focusing Refer to the steps of Normal mode above until Step 4 After Step 4 Step 5 prompts operatio...

Страница 75: ...MAX Narrow Web Guide MI 2700XXXXX 18 CHAPTER 4 DLS 8 EXPERT SETTING MODE 72 77 Possible Error 1 Click to return to Step6 Possible Error 2 Click to return to Step6 Click to return to Step6 Click this...

Страница 76: ...ack to Step 6 The calibration is successfully completed Click to return to screen 1A 3 To reselect the target click this button and re execute steps 3 5 To recalibrate click this button and re execute...

Страница 77: ...Manual modes the bar graph in the Control Panel indicates the signal level of the selected sensor s 5 In Servo Center mode the bar graph in the Control Panel indicates the signal level of the Servo Ce...

Страница 78: ...r Setup 1X 1 6 Gain or 3X 1 6 Gain 1X 1 7 Sensor Setup Actuator moves the wrong direction in Automatic mode Guide Polarity is incorrect or Incorrect sensor mode selected or Sensor Calibration is not c...

Страница 79: ...te where possible part number drawing number and model description To request service or to get replacement parts contact one of the addresses listed below Maxcess Fife and MAGPOWR Oklahoma City 222 W...

Страница 80: ...tl com www maxcess com EUROPE MIDDLE EAST AND AFRICA Tel 49 6195 7002 0 sales maxcess eu www maxcess com CHINA Tel 86 400 830 1898 asia sales maxcessintl com www maxcess com INDIA NORTH ASIA SE ASIA O...

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