Masterweld 321 HDP Скачать руководство пользователя страница 14

 

 

 

17/03/2014 v2.2 

ENGLISH

 

14/30 

8.2

 

TORCH LOADING 

 

WARNING! 

Make sure the torch in use is correctly sized in relation to the welding current required and for the available and selected cooling type. This 

prevents the risk of burns to which the operator is potentially exposed, potential faults, and irreversible damage to the torch and the system. 

If a torch is installed or replaced while the unit is running, the circuit of the newly installed must be filled with coolant to avoid the risk of damage 

to the torch in the case of high voltage arc strikes without any liquid in the circuit. 

 
Power-up with operation of the cooler set to "ON" or "AUTO" mode 

 

AL. COO.

 The message appears on the following displays: D1-D2 

(any)

 

  Press the button or torch trigger to repeat the checking procedure for an additional 15 seconds. 

 

 

If the problem persists rectify the cause of the alarm. 

 
Power-up with operation of the cooler set to "OFF" 

 

Operation of the cooler and the cooler alarm are disabled. 

  Welding is performed without liquid cooling of the torch. 

 
Torch change-over with operation of the cooler set to "AUTO" 

Press and release the torch trigger. 

  This serves to start the cooler for 15 seconds to fill the torch cooling circuit. 

9

 

ALARMS MANAGEMENT 

 

This LED illuminates if an incorrect operating condition occurs. 

 

An alarm message appears on the following display: D2 

Tab. 3 - Alarm messages 

MESSAGE 

MEANING 

EVENT 

CHECKS 

AL. HEA. 

Overheating alarm 

Indicates tripping of the welding power 
source thermal protection. 

Leave the unit running so that the 
overheated components cool as rapidly 

as possible. 
When the unit has cooled, the welding 

power source will reset automatically. 

All functions disabled. 

Exceptions: 
-

 

cooling fan. 

-

 

cooler (if switched on). 

-

 

Make sure that the power required by the 

welding process is lower than the maximum 
rated power output. 

-

 

Check that the operating conditions are in 
compliance with the welding power source data 

plate specifications. 

-

 

Check for the presence of adequate air 

circulation around the welding power source. 

AL. COO. 

Cooler alarm 

Indicates insufficient pressure in the torch 

liquid cooling circuit. 

All functions disabled. 
Exceptions: 

-

 

cooling fan. 

The alarm message persists on the display until the first operation is 

performed on the user interface. 

Cooler ON

: the alarm is signalled as long as the unit alarm is active 

and the cooler presence signal persists. 

Cooler OFF

: the alarm is never signalled, irrespective of the 

circumstances. 

Cooler AUTO

: the alarm is signalled at the times in which the unit is 

running; the alarm signal occurs as long as the unit presence signal 
persists. 

-

 

Check that the connection to the cooler is 
correct. 

-

 

Check that the O/I switch is set to I and that it 
illuminates when the pump is running. 

-

 

Check that the cooler is filled with coolant. 

-

 

Check that the cooling circuit is liquid tight, 

notably the torch hoses and the internal 
connections of the cooler. 

Err. C0 

Err. C1 
Err. C2 

Err. C4 
Err. C11 

Err. C12 

CAN BUS Communication Alarm

 

Indicates the presence of problems in 

data communication between the power 
source and wire feeder. 

When the unit has cooled, the welding 
power source will reset automatically. 

Exit the alarm state by performing one of 
the following actions: 

-

 

Switch the power source off. 

All functions disabled. 

Exceptions: 
-

 

cooling fan. 

-

 

cooler (if switched on).

 

-

 

Check that the connecting cable between 
power source and wire feeder is intact and 

make sure the connectors are securely 
tightened. 

 

 

Содержание 321 HDP

Страница 1: ...17 03 2014 v2 2 ENGLISH 0 MasterWeld 321 HDP Instruction manual GB...

Страница 2: ...17 03 2014 v2 2 ENGLISH 0...

Страница 3: ...ductance 15 Wire feed rate 15 Welding current 15 Thickness 15 Programs 15 Hot Start 15 Crater Filler 15 3 Levels Slope 15 Soft Start 15 Motor Slope 15 Bourn Back 15 Post gas time 15 Pre gas time 15 10...

Страница 4: ...e manual containing the associated information This symbol identifies a reference to a chapter of the manual This symbol accompanies important information concerning the execution of the relevant oper...

Страница 5: ...er cable Total length including internal part 4 5 m Number and cross section of wires 4 x 2 5 mm2 Power plug type Not supplied 4 INSTALLATION WARNING Lifting and positioning Read the warnings highligh...

Страница 6: ...fit an adapter for the wire spool 4 Fit the spool in the spool holder ensuring it is located correctly 5 Adjust the spool holder braking system by tightening loosening the screw in such a way that the...

Страница 7: ...e of the cooling unit to the auxiliary power socket on the power source 6 Attach the coolant hoses to the relevant connectors on the cooler and on the power source rear panel 7 Connect the MIG MAG tor...

Страница 8: ...17 03 2014 v2 2 ENGLISH 0...

Страница 9: ...g settings is modified The value appears on the following displays D1 D2 L7 Illuminates to show a value in the following unit of measurement METRES PER MINUTE Illuminates together with the following L...

Страница 10: ...enoid valve to fill the circuit and calibrate the pressure with the regulator on the gas cylinder S3 Press the button once to open the JOB upload menu Hold down the button for 3 seconds to gain access...

Страница 11: ...ion Press any button except S3 This action will automatically close the menu Exit with confirmation S3 Press the button This action will automatically close the menu Wait for the memory clear procedur...

Страница 12: ...on rC REMOTE CONTROLLER SELECTION oFF oFF 06 oFF No control 03 n 1 potentiometer 04 n 2 potentiometers 05 n 1 UP DOWN 06 n 2 UP DOWN LoC ADJUSTMENTS BLOCK SELECTION oFF oFF 3 oFF All adjustments enab...

Страница 13: ...Display of main welding parameters button S4 Arc correction encoder E2 Wire insertion button S1 Gas test button S2 Arc correction Potentiometer Pot2 Arc correction UP DOWN lever 2 2 Selection of torc...

Страница 14: ...ower source will reset automatically All functions disabled Exceptions cooling fan cooler if switched on Make sure that the power required by the welding process is lower than the maximum rated power...

Страница 15: ...the unit have been enabled or set The table shows the settings required to enable each parameter LEGEND always available 1 not enabled with manual program P0 MENU PROCEDURE PARAMETER Working voltage...

Страница 16: ...main welding parameter changes If you set a value other than SYN this value is stored and fixed Consequences of a lower value The start of welding is softer Consequences of a higher value The welding...

Страница 17: ...PROGRAMS P0 P0 P34 WORKING VOLTAGE 10 0 V 20 0 V 40 0 V WELDING INDUCTANCE 0 255 Tab 5 Programmed synergic curves WIRE DIAMETER ACRONYM WIRE MATERIAL GAS MIXTURE 0 8 1 0 1 2 1 4 PROGRAMS P0 P0 P0 P0...

Страница 18: ...SOFT START 10 30 100 1 SLO MOTOR SLOPE 0 ms 40 ms 200 ms 1 b b BOURN BACK 0 ms 16 ms 200 ms 1 11 1 3 MIG MAG PARAMETERS SETTING GAS MENU S2 Hold down the button for 3 seconds to gain access to the 2n...

Страница 19: ...e when welding mode is not active S3 Press and release the button LO J xx Only when the jobs have been uploaded the message is shown on the following displays D1 D2 xx number of the latest job used nO...

Страница 20: ...n procedure Gas flow continues until the torch trigger is released 5 Release 4T the torch trigger to start the post gas procedure adjustable time 13 3 3 LEVEL MIG MAG WELDING 1 Bring the torch up to t...

Страница 21: ...urrent 320 A 280 A 230 A Working voltage 30 0 V 28 0 V 25 5 V Maximum input power 11 6 KVA 9 5 KVA 7 1 KVA 11 1 KW 9 0 KW 6 7 KW Maximum supply current 17 0 A 13 1 A 10 3 A Maximum Effective Supply Cu...

Страница 22: ...17 03 2014 v2 2 ENGLISH 0 22 30 15 SPARE PARTS 15 1 321 HDP...

Страница 23: ...FOR EURO CONNECTOR 47 021 0001 2000 AXIAL EURO BODY 48 021 0001 2014 BRASS GUIDE FOR EURO CONNECTOR 49 011 0016 0150 MOTOR SUPPORT PLATE 2 50 016 1100 1200 KNURLED WASHER M12 51 021 0001 2010 CURRENT...

Страница 24: ...17 03 2014 v2 2 ENGLISH 0 24 30 15 2 WIRE FEEDER MOTOR...

Страница 25: ...0269 PRESSURE ARM HOLDER AXIS 17 002 0000 0271 SCREW 18 002 0000 0272 SPRING PRESSURE ARM AUTO LIFT 19 002 0000 0273 SPACE TUBE PRESSURE ARM AUTO LIFT 20 002 0000 0274 SCREW 21 002 0000 0275 CIRCLIP...

Страница 26: ...17 03 2014 v2 2 ENGLISH 0 26 30 16 ELECTRICAL DIAGRAM 16 1 321 HDP...

Страница 27: ...5 V In C AN1 5 V 0 5 V In D GND GND Out E D1 IN 0 5 V In F AN1 10 V 0 10 V In G D3 OUT 0 5 V Out H AN2 10 V 0 10 V In I D2 IN 0 5 V In J RC Not used K Not used L Not used M Not used N Not used 16 2 1...

Страница 28: ...17 03 2014 v2 2 ENGLISH 0 28 30 16 2 3 RC05 ELECTRICAL DIAGRAM 16 2 4 RC06 ELECTRICAL DIAGRAM 16 3 PUSH PULL OPTIONAL Pin Name Voltage 1 0 V 3 42 V d c...

Страница 29: ...17 03 2014 v2 2 ENGLISH 0 29 30...

Страница 30: ...17 03 2014 v2 2 ENGLISH 0 30 30...

Отзывы: