Mastervolt Whisper 6 Скачать руководство пользователя страница 11

EN / WHISPER 6 /12 Mobile / November 2004

11

INFORMATION

2.5.5  Alarms and shut down

In the event of malfunctioning this will be indicated by the

failure light and detail will be shown on the display the

engine will be shut down. There are three functions

guarded: oil pressure, coolant temperature and alternator

temperature. Exhaust temperature too high indicates the

alternator cooling water to be blocked. All alarm switches

are closed when no malfunction occurs. A contact is cut

in the event of an alarm. This means that the generating

set will not work when the alarm switches are broken or

there is a loose wire. The system therefore is intrinsically

safe. The panel will display details about the alarm.

2.5.6 Control

The generating set can be operated by push buttons on

the panel on the alternator or by the remote control. By

pushing the START button the control system is activated

and  will start the engine automatically. Pushing the

STOP button will stop the engine and the electrical

system will be deactivated. Stopping the engine is

executed by the fuel valve solenoid that will shut off. 

2.5.7 Remote 

control

All wiring connections from the remote control  to the

board are made by plug in connectors.An intermediate

communication cable is in the standard supply. If neces-

sary an optional longer 8 wire twisted cable can be

connected if the standard length does not suit the requi-

red distance. Numerous remote control units can be put

in parallel by using the connectors on the back of the

units. (Refer to installation instructions)

2.5.8 Hour 

counter

The remote control offers several timer functions  and

helps to schedule maintenance. 

2.5.9 Load 

indicator

On the remote control the load will be indicated on the

display and by the LEDbar. The load is measured by

current transformers on the alternator.

2.5.10 Fuel specification

The engine must only be used with diesel fuel oil which

conforms the standards for use in modern diesel en-

gines. Fuel free from water and contaminants is of the ut-

most importance.

2.5.11 Oil information

1

Specification:

The oil must be suitable for oil changes as specified

in  the maintenance chapter. The Mitsubishi engine

must be run on heavy duty lubricating oil meeting the

requirements of API class CC or CD.

It is very important to use the correct oil

specification. Very often local oil suppliers

recommend a higher class, because they

assume that a higher class is allowed. This

is not the case. One should not follow this

recommendations.

Using the wrong specification will cause

high oil consumption.

2

Oil viscosity:

We recommend a multigrade oil 10W40.

3

Oil capacity:

Excluding the oil filter the content of the crankcase is

3,6 l. Including the oil filter it is 4,1 l.

Do not overfill with lubricating oil as this may have a 

detrimental effect on engine performance.

4

Oil pressure

Minimum at idle 98 Kpa (1 kgf/cm2/14psi)(1 bar).

Normal at 1500 rpm  ± 250 Kpa (2,5 kgf/cm2/ 35

psi) (2,5 bar).

2.5.12 Cooling liquid

The engine and alternator are cooled by cooling liquid.

The capacity of both systems depend on the capacity of

the radiator piping and other parts of the cooling system.

We recommend not using water but cooling liquid that is

marketed for the use in combustion engines. Cooling

liquid protects the engine against frost until minus 25° C.

Also it protects the engine block against corrosion.

Initially one can fill the engine via the filling cap on the

exhaust manifold. Fill up till the level is just below the

filling cap.  Filling of the alternator cooling system and

additional filling of engine cooling system has to be done

via the expansion tanks. When the engine is on

temperature the liquid will expand and the redundant

liquid will be pressed into the expansion tank. This tank

has to be filled up till the mark. On the tank is an overflow

cap.  When cooling liquid is not available clean fresh

water could be used with an additive of anti freeze. When

using water with anti freeze the right mixture has to be

calculated according to the information of the supplier of

the anti freeze. The cooling system is pressurised. 

Содержание Whisper 6

Страница 1: ...g 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com USERS MANUAL FOR MOBILE APPLICATIONS V1 November 2004 WHISPER 6 12 3000 RPM Mobile diesel generating set 2...

Страница 2: ...lures 6 2 1 4 Installation 7 2 1 5 Operation 7 2 1 6 Fire and explosion 7 2 1 7 Chemicals 7 2 2 Transport lifting and storage 8 2 3 The Whisper 6 12 generating set 8 2 3 1 Features 8 2 3 2 Remote cont...

Страница 3: ...4 3 Regular maintenance 25 4 3 1 Maintenance schedule 26 4 3 2 Putting out of service 26 5 TROUBLE SHOOTING 27 5 1 Alternator malfucntions AC trouble 27 5 1 1 General 27 5 1 2 Trouble shooting check l...

Страница 4: ...this generating set has been built according to good workmanship according to the specifications in this manual and according to European Community safety regulations During production and prior to d...

Страница 5: ...n manual then damage may occur and the generating set may not fulfil its specifica tions In all these cases the guarantee may become invalid Use original parts only 1 4 LIABILITY Mastervolt does not a...

Страница 6: ...When working on the electrical system the 3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery Connection and protection must be done in accor...

Страница 7: ...y is closed Never the less take note of the signs on the generating set which shows symbols in a triangle indicating danger When service has to be executed while the engine is running be aware of movi...

Страница 8: ...removing the generating set from long term storage perform an insulation check Refer to the alternator maintenance paragraph for procedures While the battery is stored it should be recharge every 12 w...

Страница 9: ...d water cooled 13 Thermo switch alternator 14 Injector 2x W6000 3x W12000 15 Glowplug 2x W6000 3x W12000 16 Valve cover 17 Circulation pump engine cooling 18 Filling cap oil 2x 19 Solenoid 20 Electric...

Страница 10: ...t is based on the Mitsubishi L2E 2 cylinder W6 or L3E 3 cylinder W12 diesel engine The engine is indirectly injected The engine is water cooled and the cooling liquid is cooled by a radiator The engin...

Страница 11: ...n diesel en gines Fuel free from water and contaminants is of the ut most importance 2 5 11 Oil information 1 Specification The oil must be suitable for oil changes as specified in the maintenance cha...

Страница 12: ...ltage 230V 50 Hz alternating current AC single phase Output rating 50Hz 5 kW 6 10 kW 12 Power factor 1 Voltage tolerance 5 optional voltage regulator 2 Frequency tolerance 5 Optional electronical Gove...

Страница 13: ...water temperature switch 7 blue 1 mm2 LCP water temperature switch 7 blue black 1 mm2 DDC exhaust temperature switch 8 blue green 1 mm2 LCP exhaust temperature switch 8 blue rose 1 mm2 DDC fuel soleno...

Страница 14: ...M R E T R A T S G N I R U S E M T N E R R U C R E M R O F S N A R T BLUE 1 7 BLUE GREEN 1 8 0 1 J 7 1 K C A L B E U L B 8 J 2 1 5 1 K C A L B 2 1 J 8 1 K N I P E U L B PURPLE 1 6 4 1 J 6 1 K C A L B...

Страница 15: ...G N I R U S E M T N E R R U C R E M R O F S N A R T BLUE 1 7 BLUE GREEN 1 8 0 1 J 7 1 K C A L B E U L B 8 J 2 1 5 1 K C A L B 2 1 J 8 1 K N I P E U L B PURPLE 1 6 4 1 J 6 1 K C A L B E L P R U P 6 1...

Страница 16: ...O T O M R E T R A T S G N I R U S E M T N E R R U C R E M R O F S N A R T BLUE 1 7 BLUE GREEN 1 8 0 1 J 7 1 K C A L B E U L B 8 J 2 1 5 1 K C A L B 2 1 J 8 1 K N I P E U L B PURPLE 1 6 4 1 J 6 1 K C A...

Страница 17: ...EUTRAL NOT CONNECTED MAIN WINDING BLACK 4 BLACK 4 RED 3 MAIN WINDING GREEN 2 RED 3 EXCITATION GREEN 1 WINDING YELLOW GREEN DDC AC 1 YELLOW GREEN BLUE 33 BROWN 33 BLUE DDC ct 1 11 RED CURRENT TRANSFORM...

Страница 18: ...IATORCOOLER RADIATORCOOLER ENGINE FUSE 5A FUSE 5A POWER SUPPLY 230 VAC ENGINE GENERATOR 12VDC 12VDC M M 230VAC 230VAC M M 12VDC 12VDC K1 K1 K2 K2 230VAC 230VAC 230 115VAC 230 115VAC 200VA 200VA TRAFO...

Страница 19: ...NAL BLOCK THERMOSTAT COOLER ALTERNATOR BAT FUSE JUCTION BOX AIR FANS FUSE CONTROL PANEL RADIATOR COOLER ALTERNATOR PUMP 2 BAT ENGINE ENGINE M M M M M M M M CU0 75 80 70 C CU4 CU0 75 45 35 C CU0 75 4 1...

Страница 20: ...has been running under full load for a longer period do not shut it down abruptly Reduce the electrical load to about 30 of the rated load and let it run for approx 5 minutes 2 Press the STOP button...

Страница 21: ...n switching on your electrical devices Nevertheless the Whisper is designed so as not to overheat even under extreme conditions Do not run the generator for very long periods at no load or at very low...

Страница 22: ...linder glazing and high oil consump tion For the same reason it is of the greatest importance to use the right oil specifica tion The first time starting up or after running out of fuel it could be ne...

Страница 23: ...5 4 2 Observe the exhaust at the normal full load The exhaust must be free from soot Do not allow the engine to run with a dirty exhaust without investi gating the cause as this may result in an expen...

Страница 24: ...n and put them in a can with preservation diesel fuel Start the engine and run the engine warm 3 Drain the hot engine oil and refill with preservation oil 4 The coolant can stay in the engine and radi...

Страница 25: ...excitation if the problem is in the capacitors or in the windings Rotor diodes broken Check the diode in the rotor refer to special procedures The Whisper 6 ULTRA has one diode in the rotor Generator...

Страница 26: ...RT BAT Starter battery voltage too low ALTERNATOR No output battery charging voltage AC ALTERN TEMP Alternator temperature is too high WATER TEMP Coolant temperature is too high OIL PRESSURE Oil press...

Страница 27: ...ction Blocked injector Have the injector tested and cleaned if necessary Wrong valve clearance Adjust valve clearance Temporarily hunting this will disappear when engine has run in Engine speed drops...

Страница 28: ...eplace V belt Thermostat faulty Check thermostat and replace Sooty black exhaust Generator is being overloaded Check electrical load and switch off some Display will indicate Overload consumers Insuff...

Страница 29: ...tery is used for flashing one must take care A short circuit can cause heavy sparking fire and injuries When flashing does not bring back voltage the capaci tor s should be renewed When this does not...

Страница 30: ...screw is to be locked in position with the lock nut 5 4 2 Adjusting valve clearance and retightening the cylinder head bolts Both procedures has to be executed with a cold engine When both procedures...

Страница 31: ...When the 6 nuts in total are removed the generating set can be lifted out the canopy 5 nuts are well accesible The sixth nut has to be removed by taking out the bold from the bottom of the canopy 2 T...

Страница 32: ...g of Shaft 13 Bearings 2 pcs 10 O ring 9 Seals 2 pcs 8 Clips 1 set 11 12 O ring 14 50209010 Waterpump repair kit B same as repair kit A excluding the shaft 13 and O ring 14 50201060 Capacitor xx micro...

Страница 33: ...r to impeller 4 Impeller 1x including screw 3 50209013 5 Gasket 1x 50209012 6 Pump housing 1x 50201813 8 Seal 2x 50209015 9 O ring 1x 50209017 10 Bearing 2x 50209014 11 Clip 2x 50209019 12 Clip 1x 502...

Страница 34: ...34 November 2004 WHISPER 6 12 Mobile EN INFORMATION LOG first service after 50 hours hour counter remarks next service every 150 hours hour counter remarks...

Страница 35: ...EN WHISPER 6 12 Mobile November 2004 35 NOTES...

Страница 36: ...November 2004 WHISPER 6 12 Mobile EN MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com info mastervolt com...

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