Mastervolt 45512000 Скачать руководство пользователя страница 25

 
 
 
 
 
 

 

TROUBLE SHOOTING 

 

EN / Alpha alternator - Alpha Pro II regulator / January 2013 

  

25

 

 

8  TROUBLE SHOOTING 

 
In case of any issue, we recommend consulting the Maintenance section first (see section 1). If you cannot solve 
a problem with the aid of the table below, contact your local Mastervolt Service Centre. See www.mastervolt.com. 
 

ISSUE 

POSSIBLE CAUSE 

SOLUTION 

The three LED’s of the Alpha 
Pro II are blinking together.  

 This is the start up mode of the 

Alpha Pro II. After this the Alpha 
Pro II starts regulating. 

This is a normal situation. Wait until the 
LED’s stop blinking. 

The three LED’s of the Alpha 
Pro II are blinking 
alternately. 

 The Alpha Pro II selector is on a 

blank spot. The MasterBus alarm 

Invalid System

 is shown. 

Check the selector and correct its 
position. 

The three LED’s of the Alpha 
Pro II are blinking twice 
alternately. 

 The Alpha Pro II MasterBus 

configuration was unlocked, it has 
stopped regulating. 

Adjust the settings and relock the 
configuration. The Alpha Pro II enters the 
start up mode after this.  

Your oil pressure light (if 
installed) is blinking twice 
each time. 

 The selector is in the 12V position, 

while your alternator and battery 
are 24V. The Alpha Pro II is not 
regulating. 

Check the selector and correct its 
position. 

No voltages at all. All LED’s 
of the Alpha Pro II regulator 
are off.  

 Battery fuse has blown. 

Investigate the cause of this malfunction. 
Then replace the fuse. 

 Battery connections are corroded 

or bad. 

Clean and tighten the connections. If the 
cables are burned, replace them. 

 Black [gnd] wire is loose. 

Check black [gnd] wire.  

No output power, all LED’s 
of the Alpha Pro II regulator 
are off. Voltage on the [+bat] 
terminal is 12/24V Voltage 
on the [reg-on] terminal of 
the regulator is 0V. 

 Engine is not running. 

Start the engine. 

 2 Amps fuse in brown wire is 

blown. 

Check the 2 Amps fuse and replace if 
necessary. 

 Problem with the oil pressure 

switch or ignition relay (S1) or 
brown [reg on] wire is loose. 

Check voltage on [reg on] terminal of the 
Alpha Pro II regulator. Check brown [reg 
on] wire. Check the oil pressure contact or 
ignition relay for correct operation. 

No output power, one of the 
LED’s of the Alpha Pro II 
regulator is on. Voltage on 
the [field] terminal of the 
regulator is 0V.  

 10 Amps fuse in the red wire 

blown. 

Check the 10 Amps fuse and replace if 
necessary. 

 Two pole field connector of the 

cable assembly is loose (red and 
blue wire). 

Check field connector on the alternator 
(reference 3 on the installation drawings). 

 Problem in the wiring. 

Check red and blue wires to the field 
connector. 

 Blue [field] wire is loose. 

Check blue wire (reference 6 on the 
installation drawings). 

 Field windings of the alternator are 

defective. 

Check resistance of field windings. 
Replace alternator. 

No output power, All LED’s 
of the Alpha Pro II regulator 
are off. Voltage on the [reg 
on] and the [+bat] terminal of 
the regulator are both 
12/24V.  

 Black [gnd] wire is loose. 

Check black [gnd] wire (reference 2 on 
the installation drawings). 

 Alpha Pro II regulator defective. 

Replace Alpha Pro II regulator. 

Tachometer indication is too 
low or fluctuates. 
 

 An alternator driven tachometer 

may reduce its reading or fluctuate 
when the Alpha Pro II regulator 
makes a transition from absorption 
to float if the battery is fully charged 
with no loads or if the float voltage 
is set quite low. 

Nothing, this is a normal situation. To 
avoid this, you may switch on some loads. 

 Engine speed is too low.  

Increase engine speed.  

 Wrong calibration of the 

tachometer.  

Adjust tachometer according to pulley 
ratio.  

Содержание 45512000

Страница 1: ...UEL UTILISATEURS ALPHA ALTERNATOR 12 90 12 130 24 75 24 110 24 150 HIGH OUTPUT ALTERNATORS WITH ALPHA PRO II REGULATOR MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100...

Страница 2: ...and installation precautions 6 2 6 Warning regarding life support applications 6 2 7 Warning regarding the use of batteries 6 3 HOW IT WORKS 7 3 1 Alpha alternator 7 3 2 Alpha Pro II regulator 7 3 2 1...

Страница 3: ...MasterBus network 19 6 3 MasterBus functions 20 6 3 1 Monitoring 20 6 3 2 Alarms 20 6 3 3 History 20 6 3 4 Configuration 21 6 3 5 Alpha Pro II event source list Alpha Pro II as event source 22 6 3 6...

Страница 4: ...t with the locally applicable standards and taking into consideration the safety guidelines and measures section 2 of this manual Keep this manual at a secure place 1 2 GUARANTEE SPECIFICATIONS Master...

Страница 5: ...correct condition in a closed well ventilated room protected against rain moist dust and condensation observing the instructions in the users manual WARNING Never use the Alpha alternator Alpha Pro I...

Страница 6: ...abling Fuses between the batteries and the electrical installation can not prevent damage caused by reversed polarity and the warranty will be void Secure the DC wiring with a fuse according to the gu...

Страница 7: ...tage regulator controls the alternator s output voltage It is designed for optimal recharging of both wet gel AGM and li ion batteries Battery charging is accomplished in three automatic stages BULK A...

Страница 8: ...ure sensor is not included in the delivery of the Alpha Pro II regulator By installing this battery temperature sensor the charge voltages are automatically adapted for deviating temperatures Figure 3...

Страница 9: ...r the alternator Note that the alternator support has to be made suitable for handling the high forces as well CAREFUL Any changes to the alternator including the alternator s wiring pulley and or mou...

Страница 10: ...a clockwise or counter clockwise direction 4 4 3 Mounting step by step 1 Determine the alternator mounting location 2 Loosely attach the mounting bracket to the engine with the mounting engine bolts P...

Страница 11: ...nsition resistance as far as possible Use cables of the correct size See specifications section 9 for recommended wire sizes Use the supplied cable assembly for connection of the Alpha Pro II regulato...

Страница 12: ...rminal of the Alpha Pro II regulator Connect the other wire end through a switch S1 with normally open contacts to the positive pole of the battery as indicated You can use the ignition switch figure...

Страница 13: ...at mode Switching on some loads during operation will solve this problem Figure 9 Connection of a tachometer position of the terminals may differ see APPENDIX figures A 6 till A 9 The Alpha Pro II reg...

Страница 14: ...positive pole of the battery Do not connect these wires to the input of the battery isolator NOTE As battery voltage sensing is performed by the Alpha Pro II regulator you can use a battery isolator t...

Страница 15: ...before the configuration can be locked and the Alpha Pro II made operational see Chapter 6 for more extensive explanation on using MasterBus 1 Go to Configuration page 2 Go to group System and select...

Страница 16: ...he engine is running be aware of moving parts like V belts NOTE See section 3 2 1 for explanation of the bulk absorption and float mode Be sure no loads or any other charging sources are on Be sure th...

Страница 17: ...to indicate Bulk phase 3 Yellow LED tot indicate Absorption phase 4 Yellow LED to indicate Float phase 5 Green LED to indicate MasterBus traffic Figure 16 Connections of the Alpha Pro II regulator 1 2...

Страница 18: ...ng purposes Changing absorption time is possible with the mode selector in MasterBus 9 o clock position and the configuration unlocked Refer to section 6 3 4 Adjustable range 0 minutes up to 10 hours...

Страница 19: ...configuration Mastervolt also offers several interfaces like the Modbus interface making even non MasterBus devices suitable to operate in the MasterBus network For central monitoring and control of...

Страница 20: ...of charge Battery state of charge calculated by the shunt Battery voltage Battery voltage V measured by the MasterShunt Battery current Battery current A measured by the MasterShunt Battery temp Batte...

Страница 21: ...login RPM event at Number of revs at which an event takes place 1000 rpm 200 10000 rpm Small engine Option to minimize torque load by decreasing charging current This prevents a small engine from stal...

Страница 22: ...ist in manual of the selected device Event x data Data is linked to the command See also figure 16 Off Off On Copy Copy Invert Toggle Event x 1 The next event appears after enabling Event x Disabled S...

Страница 23: ...Shunt connected many things are different using the Alpha Pro II regulator 1 There are two options to place a temperature sensor The MasterShunt temperature sensor is preferably placed onto the batter...

Страница 24: ...150 running hours or at least every year whatever comes first Make sure that the alternator is securely mounted to its applicable brackets The brackets in turn need to be bolted securely to the engine...

Страница 25: ...nal is 12 24V Voltage on the reg on terminal of the regulator is 0V Engine is not running Start the engine 2 Amps fuse in brown wire is blown Check the 2 Amps fuse and replace if necessary Problem wit...

Страница 26: ...switch S1 must be open when the engine is not running Check wiring between battery and reg on terminal Output voltage too high The regulator measures a too low battery voltage and tries to compensate...

Страница 27: ...pe A type Weight 5 5 kg 12 1 lbs 10 1kg 22 3 lbs Number of mounting positions 3 1 24V models Model 24 75 24 110 24 150 Part number 48524075 48524110 48524150 Type enclosure see APPENDIX B B C Charge c...

Страница 28: ...le range absorption Li ion 13 15V 26 30V Adjustable range float Li ion 13 13 9V 26 27 8V Battery temperature compensation 30mV C Absorption time 4 hours adjustable range 0 min up to 24 hours Cable ass...

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