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Mastervolt 12/2000-100, Руководство пользователя и инструкция по установке

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CombiMaster 120V Series – User and Installation Manual

 

 

 

15 

 

 

 

 

4.5   Wiring 

 

WARNING

! 

The wire sizes stated in this manual are only guidelines. Fusing is based on the gauge and 
length of the cable, which in turn depend on the load connected to the CombiMaster 
Inverter/Charger.  Always comply with all local rules and regulations. 

 

WARNING

! 

Turn off the DC and AC power source during installation. Powered wires can spark when 
touching the CombiMaster Inverter/Charger DC or AC terminals. 

4.5.1  DC wiring  

Always keep your wire runs as short as practical to prevent low voltage shutdowns and to keep the DC 
breaker from nuisance tripping (or open fuses) because of increased current draw. 

Model 

DC cable cross section 

Inline fuse 

<10ft [3m] 

10-16ft [3-5m] 

12V/1500W-60A 

AWG 1/0 [50 mm2] 

AWG 2/0 [70 mm2] 

200A 

12V/2000W-100A 

AWG 2/0 [70 mm2] 

AWG 3/0 [95 mm2] 

250A 

12V/3000W-160A 

AWG 3/0 [95 mm2] 

AWG 4/0 [120mm2] 

350A 

12V/3500W-200A 

AWG 4/0 [120 mm2] 

2 x AWG 2/0 [2 x 70 mm2] 

1x 400 or 2x 200A 

24V/2000W-60A 

AWG 2 [35 mm2] 

AWG 1/0 [50 mm2] 

130A 

24V/3000W-70A 

AWG 1/0 [50 mm2] 

AWG 2/0 [70 mm2] 

200A 

24V/3500W-100A 

AWG 2/0 [70 mm2] 

AWG 3/0 [95 mm2] 

250A 

24V/4500W-120A-HT  AWG 3/0 [95 mm2] 

AWG 4/0 [120 mm2] 

300A 

48V/5000W-70A-HT  AWG 1/0 [50mm2] 

AWG 2/0 [70 mm2] 

175A 

Note:

  make sure that the fuse's voltage rating meets the battery voltage. Especially for a 48V system 

because most fuses do not exceed 32V. 

Use cable lugs on the ends of the wires. These lugs should be crimped with a proper crimping tool. 
Recommended wire colors (refer to local rules): 

Wire color 

Meaning 

Connect to:  

Red 

Positive  

+ (POS) 

Black or yellow  Negative 

– (NEG) 

Do not put anything between the battery cable ring lug and the battery post or the inverter’s DC 
terminal. When connecting the battery cable to the battery post or inverter DC terminal, the cable 
should be placed directly against the inverter terminal or battery post. Incorrectly installed hardware 
causes a high resistance connection which could lead to poor inverter/charger performance and may 
affect the cable and terminal connections. 
Run the cables next to each other to limit the electromagnetic field around the cables. The negative 
cable should be connected directly to the negative post of the battery bank or the ground side of a 
current shunt. Do not use the chassis frame as the negative conductor. Tighten securely. The positive 
cable must be fused and connected to the positive post of the battery bank. Use a fuse that matches 
the applied wire gauge and is rated at 125 to 150% of the full load current. The fuse with fuse-holder is 
available from your local Mastervolt distributor. 
For more information on fuses, consult Blue Sea's 

Wire, Fuse and Fuse Holder Selection Chart

. 

[

http://assets.bluesea.com/files/resources/reference/20010.pdf 

] 

Содержание 12/2000-100

Страница 1: ...48 5000 70 INVERTER CHARGER COMBINATION WITH AC IN SUPPORT USER AND INSTALLATION MANUAL For the latest version of this manual visit our website Para descargar este manual en otros idiomas visite nues...

Страница 2: ...b System automation 31 5 3 CZone configuration 32 6 OPERATION 34 6 1 Switching on charge only 34 6 2 Status LEDs 34 6 3 Remote control 35 6 4 3 step charge process 35 6 5 Temperature compensated charg...

Страница 3: ...ances 4 Use of an attachment not recommended or sold by Mastervolt may result in a risk of fire electric shock or injury to persons 5 Except for making the electrical connections the CombiMaster Inver...

Страница 4: ...allow a spark or flame in vicinity of battery or engine vi Do not short circuit battery Be extra cautious to reduce risk of dropping a metal tool onto battery It might spark or short circuit battery o...

Страница 5: ...Charger wiring as well as accessories Fuses cannot prevent damage caused by reversed polarity and the warranty will be void 2 EXTERNAL CONNECTIONS TO CombiMaster Inverter Charger SHALL COMPLY WITH THE...

Страница 6: ...er performance damage or failure of the product and may void this warranty The warranty is limited to the cost of repair and or replacement of the product Costs of labor or shipping are not covered by...

Страница 7: ...t side with open connection compartment Bottom side Figure 2 Connections for models with product code 35511500 35512000 35513000 35522000 35523000 1 Neutral ground bonding 2 AC input 3 Status LEDs 4 M...

Страница 8: ...mperature sensor connection 14 Current sharing parallel unit configuration 15 Cluster communication ports multi unit configuration For information on multi unit configurations see chapter 7 3 2 Operat...

Страница 9: ...ircuit breaker Load on AC OUT AC IN Limit Load on AC OUT AC IN Limit AC input support mode If the demand for AC power still increases the AC input circuit breaker may still trip if nothing is done Thi...

Страница 10: ...r is too high the inverter shuts down or the charger will reduce power This will trigger the status LEDs and optionally a remote alarm High temperature is most likely caused by heavy loads operating f...

Страница 11: ...unt that the fan s of the CombiMaster Inverter Charger can produce noise when operating The CombiMaster Inverter Charger can be tabletop mounted IP 21 as well as wall mounted IP 23 The CombiMaster Inv...

Страница 12: ...If connecting batteries of a different manufacturer make sure the manufacturer s recommendations are met 12V 1500W 60A 120 600 Ah 12V 2000W 100A 200 1000 Ah 12V 3000W 160A 320 1600 Ah 12V 3500W 200A...

Страница 13: ...alone CombiMaster Inverter Charger in a circuit It is not meant to provide detailed wiring instructions for any particular electrical installation For information on multi unit configurations see chap...

Страница 14: ...14 CombiMaster 120V Series User and Installation Manual 4 4 2 Models 3500W 4500W 5000W Figure 5 Installation drawing for models with product code 35513500 35523500 35524500 35545000...

Страница 15: ...eets the battery voltage Especially for a 48V system because most fuses do not exceed 32V Use cable lugs on the ends of the wires These lugs should be crimped with a proper crimping tool Recommended w...

Страница 16: ...C input choose a transformer with at least 2x the total inverter power of the units Too small a transformer causes unstable behavior For a safe installation the correct wire cross section must be appl...

Страница 17: ...situations However depending on national or local regulations neutral to ground bonding may not be allowed In that case this automatic switching feature must be disabled Models 1500W 2000W 3000W The s...

Страница 18: ...ible to reduce voltage drop Each device on the CZone network has a unique CZone address the Dipswitch This number is usually assigned automatically during configuration and must match the DIP switch s...

Страница 19: ...iMaster Inverter Charger to a surface Use mounting materials which are suited to carry the weight of the CombiMaster Inverter Charger AC cable to connect the AC input to an AC power source See section...

Страница 20: ...e holes for the mounting bracket and secure the mounting bracket to the surface Wall mounted Tabletop mounted Note Make sure that the mounting surface and material can support the weight of the CombiM...

Страница 21: ...ng the two screws at the bottom and then lifting the front cover plate Step 7 Connect the AC wiring to the screw terminals Fasten the cables with a strain relief For larger cables rotate the strain re...

Страница 22: ...perature sensor to the casing of the battery bank Then plug the temperature sensor cable into the temp sensor jack Note Lithium ion batteries require no temperature sensor Step 10 On the left side of...

Страница 23: ...he network is properly terminated Step 12 Option use a small screwdriver to change DIP switch settings See section 5 1 on page 25 Note if added to a CZone network the DIP switches are used to set the...

Страница 24: ...r use both contacts to connect an external switch In this case the CombiMaster Inverter Charger s On Charge only switch must be in the on position I External switch closed On external switch open Char...

Страница 25: ...Tool Instructions manual At least one of DIP switches from 3 to 10 must be ON In a MasterBus network DIP switch 1 ON DIP switch 2 ON MasterBus Powering on OFF MasterBus Powering off Figure 6 DIP switc...

Страница 26: ...On On Off Charger button Button to switch off on the charger On On Off DC IN OUT Charger state Charger state Off Bulk Absorption Float read only Battery voltage Battery voltage read only Battery curre...

Страница 27: ...put current Mains input current of the cluster on L1 Input frequency Mains input frequency of the cluster on L1 Cluster L1 OUT Output voltage Total AC output voltage of the cluster on L1 Output curren...

Страница 28: ...Battery Temp Battery temperature too high too low DC high voltage Battery voltage is too high DC low voltage Battery voltage is too low Overload The loads exceed the nominal inverter power Device erro...

Страница 29: ...Frequency Inverter frequency 60Hz 50 60Hz DC Low on Voltage level at which the inverter switches on DC Low off alarm 11 5 1 10 7 12 5 1 DC Low off Voltage level at which the inverter switches off 10 2...

Страница 30: ...100 Delay on Delay on 5s 0 300 seconds Delay off Delay off 5s 0 300 seconds Cluster installer level models 3500W 4500W 5000W only Phase system Multi unit configuration type Single phase Single phase S...

Страница 31: ...MasterBus Event source Description Inverting The CombiMaster Inverter Charger is in Inverter mode Charging The CombiMaster Inverter Charger is in Charger mode Supporting The CombiMaster Inverter Charg...

Страница 32: ...e following steps 3 Enter an understandable Module Name 4 Each device on a CZone network has a unique CZone address the Dipswitch This number must match the physical DIP switch settings When connected...

Страница 33: ...ed in section 9 4 13 Press OK to return to the Advanced Settings window 14 Check and adjust the DC settings Note that this is only possible if in step 5 the option User defined is selected 15 Press OK...

Страница 34: ...inverter off by the On Charge only switch 6 2 Status LEDs Figure 7 status LEDs Off No AC input Inverter off Charger off Green on AC input OK Inverter on Charger on Charger in bulk phase Charger in ab...

Страница 35: ...d ends when the battery is completely full Battery voltage remains constant throughout this stage and the charge current depends on the degree to which the battery was initially discharged the battery...

Страница 36: ...erter Charger against overload Models 1500W 2000W 3000W have a 30A fuse Models 3500W 4500W 5000W have a 50A fuse If the status LEDs indicate an overload proceed as follows Step 1 Turn off AC power Ste...

Страница 37: ...power off Step 2 Remove the DC fuse s and disconnect the batteries Step 3 Remove the AC fuse s of the AC input and or disconnect the AC IN Step 4 Open the connection compartment of the CombiMaster Inv...

Страница 38: ...Configuration type 12V 3500W 200A 24V 3500W 100A 24V 4500W 120A 48V 5000W 70A Single phase parallel Up to 3 units 120V 10 5kW Up to 7 units 120V 24 5kW Up to 7 units 120V 31 5kW Up to 7 units 120V 35k...

Страница 39: ...tween units n 1 1 3 Communication cable n 2 4 Current Sharing cable n 0 4 Cable Strain Relief Bracket n 0 4 Mastervolt offers various cable kits that contain this item See the Mastervolt website for d...

Страница 40: ...y is suitable for the application Always use the same length cables Be aware that to keep the drawings in this chapter clear and easy to read the cable lengths have not been drawn in proportion to eac...

Страница 41: ...stribution through the CombiMaster Inverter Charger The following figure shows that cables with the same marking are the same length Be aware that to keep the drawings further on in this chapter clear...

Страница 42: ...AC input L PE and N wires to the AC IN screw terminals Figure 12 wiring single phase AC IN Connect the AC output L PE and N wires to the AC OUT screw terminals Figure 13 wiring single phase AC OUT Pri...

Страница 43: ...unit in split phase by means of a busbar An Equipment Leakage Circuit Interrupter ELCI must be installed with or in addition to the main shore power disconnect circuit breaker Check locally applicable...

Страница 44: ...put of each unit must be protected by means of properly sized circuit breakers 85A max that switch off simultaneously L1 L2 and Neutral Figure 15 wiring split phase AC OUT All AC loads must be protect...

Страница 45: ...means of a busbar The cables length and wire gauge must be identical The AC input of each unit must be protected by means of properly sized circuit breakers 50A max that switch off simultaneously L a...

Страница 46: ...off simultaneously L1 L2 and Neutral Figure 17 wiring split phase parallel AC OUT All AC loads must be protected by means of properly sized circuit breakers and a Ground Fault Circuit Interrupter GFC...

Страница 47: ...us or CZone network is properly terminated 7 6 3 Network wiring of split phase units Figure 20 Two units in split phase MasterBus network wiring In case of a CZone network connect drop cables instead...

Страница 48: ...In case of a MasterBus network the MasterBus Terminator may be located somewhere else in the network Ensure that the MasterBus or CZone network is properly terminated 7 7 Configuration and initial sta...

Страница 49: ...on 0 1 AC voltage input window wide AC voltage input window narrow 0 1 Energy saving mode off Energy saving mode on 0 1 Parallel operation off Parallel operation on 0 1 Step 6 First install the DC fus...

Страница 50: ...list select Split phase or Single phase Step 14 With the Dev per phase stepper select PER PHASE the number of units in parallel Primary Replica In our example this is 2 Step 15 Click the Confirm topol...

Страница 51: ...and DC are turned off Step 2 Make sure the AC IN and AC OUT breakers are open Step 3 Make sure the On Charge only switch position is Charge only on all units Step 4 Check all connections are firmly ti...

Страница 52: ...rge only Step 22 Wait for 60 seconds and switch the units on again Step 23 Check the status of the LEDs during start up to verify the configuration LED 1 green blinking 5 seconds single phase standalo...

Страница 53: ...rn to fewer units per phase change the Dev per phase value and click Confirm topology again To breakdown a cluster select Single phase and 1 Device per phase and click the Confirm topology button To r...

Страница 54: ...only switch or the remote setting of the Inverter button Output voltage too low charger supplies maximum current Load connected to the batteries is larger than charger can supply Reduce load taken fro...

Страница 55: ...place if necessary Batteries are too warm gassing Defective battery short circuit in cell Check battery and replace if necessary Battery temperature too high Use the battery temperature sensor Charge...

Страница 56: ...2600W 3500W 3500W 4500W 5000W Continuous power Tamb 140 F 60 C 750W shutdown above 140 F 1000W shutdown above 140 F 1500W shutdown above 140 F 1000W shutdown above 140 F 1500W shutdown above 140 F 175...

Страница 57: ...000W 160A 24V 2000W 60A 24V 3000W 70A 12V 3500W 200A 24V 3500W 100A 24V 4500W 120A 48V 5000W 70A Product code 35511500 35512000 35513000 35522000 35523000 35513500 35523500 35524500 35545000 Input vol...

Страница 58: ...ion Tool Charging specifications Battery type Flooded default GEL AGM Li Ion MLI Bulk voltage 14 40V 28 80V 14 40V 28 80V 14 40V 28 80V 14 25 28 50 V Max bulk time 480 min 480 min 480 min 480 min Min...

Страница 59: ...35523500 35524500 35545000 AC input switched 30A 30A 30A 30A 30A 50A 50A 50A 50A AC output Max connected continuous load 40A 40A 40A 40A 40A 85A 85A 85A 85A AC input fuse Yes resettable thermal breake...

Страница 60: ...5000W only Split phase configuration Models 3500W 4500W 5000W only 3 phase configuration No MasterBus powering Yes Protections Ignition protected Yes conforming to SAE J1171 ISO 8846 AC input AC IN li...

Страница 61: ...s Output power Temperature F Figure 22 Output power vs temperature for models 1500W 2000W and 3500W Output power Temperature F Figure 23 Output power vs temperature for models 3000W Output power Tempe...

Страница 62: ...00A 120V CombiMaster 12V 3000W 160A 120V CombiMaster 24V 2000W 60A 120V CombiMaster 24V 3000W 70A 120V 35512000 35513000 35522000 35523000 17 6 11 2 6 0 448 284 153 20 9 CombiMaster 12V 3500W 200A 120...

Страница 63: ...Master 120V Series User and Installation Manual 63 Figure 26 Dimensions in inches mm of models 2000W 3000W strain relief for parallel stacking Figure 27 Dimensions in inches mm of models 3500W 4500W 5...

Страница 64: ...0 800 307 6702 E tech mastervolt OneASG com Location Shipping Advanced Systems Group US N85 W12545 Westbrook Crossing Menomonee Falls WI 53051 United States Asia Pacific Technical Support T 64 9 415 7...

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