MasterCraft 062-3503-8 Скачать руководство пользователя страница 13

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ASSEMBL

Y INSTRUCTIONS

INSTALLATION

NOTE:

Install the battery backup system when the primary sump pump isn’t needed. Read the instructions and prepare all 

supplies before starting.

If your check valve is a rubber check valve, you need a 1 1/4” (3.2 cm) nipple, a 1 1/4” (3.2 cm) FPT x 1 1/4” (3.2 cm) 

slip adaptor, and a piece of 1 1/4” (3.2 cm) PVC pipe to connect with the rubber check valve.

•  Verify that the existing primary sump pump is 

in good working order. If the primary pump is 
questionable, replace with the same or a higher HP 
pump. It is better for the primary pump to have a 
vertical float switch or electrical switch. A tethered 
float switch takes more sump pit space and might 
interfere with the backup DC pump. 

•  Manually operate your primary sump pump and 

pump out the water in your sump pit. Do not let the 
pump run dry. This will damage the pump. 

•  Disconnect the primary sump pump power source 

before attempting to install. Never handle a pump 
with wet hands or when standing on wet or damp 
surface or in water. Fatal electrical shock could 
occur.

•  Remove any silt or accumulated debris from the sump pit and surrounding area.

Battery backup pump installation

There are two ways to install the battery backup pumps. If the sump pit base is bigger than 
18” (46 cm) in diameter, enough space exists to install both primary pump and the DC pump and 
the DC pump can be installed on the same base as the primary pump or a little bit higher than the 
primary pump. Otherwise, install the DC pump above the primary sump pump.
To install:
1.  Remove the hose coupling or cut the main discharge pipe. 
2.  Separate the primary sump pump from the discharge pipe.
3.  Lift the primary sump pump and the attached discharge pipe out of the sump pit.
4.  Wrap the thread of the discharge of the DC pump with non-stick tape. Thread a 90°, 

1 1/4” (3.2 cm) FPT elbow onto the discharge of the DC pump. 

5.  Wrap the thread of the check valve with non-stick tape and thread the check valve onto the 90° 

elbow. 

6.  Install a check valve onto the primary pump discharge pipe. Install the rubber hoses onto the 

check valves. 

7.  Try to assemble the system (no glue). Insert a piece of PVC pipe into the tee and insert another 

piece of PVC pipe into the 1 1/4” (3.2 cm) adaptor. Plug the rubber hose onto the PVC pipe. 
Connect the tee to the primary sump and verify the assembly in the sump pit. If necessary, adjust 
the PVC pipe length in the rubber hose so that nothing interferes with the primary pump and 
switches. 

8.  Recheck the alignment and glue all the joints. 
9.  After the glue has set, slide the hose clamps onto the rubber hose and tighten the clamps. 

Содержание 062-3503-8

Страница 1: ...s IMPORTANT Please read this manual carefully before running this back up sump pump and save it for reference INSTRUCTION MANUAL BACK UP SUMP PUMP Model No 062 3503 8 ...

Страница 2: ...headline bars continuation tabs notes warnings headline bars continuation tabs notes warnings ...

Страница 3: ...TRUCTIONS This manual contains important safety and operating instructions Read all instructions and follow them with use of this product TABLE OF CONTENTS Quick Start Guide 4 Technical Specifications 6 Safety Guidelines 8 Key Parts Diagram 11 Assembly Instructions 12 Operating Instructions 15 Troubleshooting 17 Warranty 18 TABLE OF CONTENTS ...

Страница 4: ...non stick tape and thread the check valve onto the 90 elbow 2 Try to assemble the backup pump no glue Connect the check valve of backup pump with rubber hose Connect the upper end of the tee to the discharge plumbing Recheck the alignment and glue the joints After the glue has set slide the hose clamps onto the rubber hose and tighten the clamps 3 Try to assemble the primary no glue Wrap the threa...

Страница 5: ...on along the discharge pipe so that the backup pump float lower point is above the primary pump ON position Tighten the mounting clamp of the backup pump switch 5 To connect the balance pipes plug the backup pump and the float switch wire male terminal into the female terminal on the control box Plug the 12 V transformer outlet plug into the power connector marked POWER on the control box Plug the...

Страница 6: ...8 2 55 m quick disconnect cord with male terminal Upper bearing Ball bearing Lower bearing Ball bearing Power 12 V DC Motor protection Overload protection in lead Construction material Steel for motor house plastic for volute and impeller Maximum flow 2000 U S GPH 7571 L hr Maximum head height 16 4 9 m MOTOR AND ELECTRICAL SKU number 062 3503 8 Volt 12 V DC Cord size 18 AWG Cord type SJTW NOTE Do ...

Страница 7: ...per hour 2000 7 571 1500 5 678 1000 3 785 400 1 514 DIMENSIONS PERFORMANCE CHART Friction loss in piping not included in measurement 比例1 000 19 1 2 49 6 cm 1 13 16 4 6 cm 13 7 8 35 2 cm 9 1 2 24 1 cm 19 9 16 49 7 cm 53 16 13 2cm 7 1 8 18 1 cm 5 15 16 15 cm 3 3 4 9 5 cm 2 15 16 7 5 cm 1 1 4 3 1 cm ...

Страница 8: ...ion Do not pump flammable or explosive liquids such as oil gasoline kerosene ethanol etc Do not use in the presence of flammable or explosive vapours Using this pump with or near flammable liquids can cause an explosion or fire resulting in property damage serious personal injury and or death Risk of electric shock Never remove the ground terminal on the three pronged power plug of the pump as the...

Страница 9: ...o assure seal and impeller rotate freely INSTALLATION DISCHARGE Discharge piping should be as short as possible A check valve is recommended for each pump being used The check valve is used to prevent backflow into the sump Excessive backflow can cause flooding and or damage to the pump ELECTRICAL CONNECTIONS Pump comes with float switch Power Cable The cord assembly mounted to the pump must not b...

Страница 10: ...cation plate and record at the end of the manual for future reference INSULATION TEST Before the pump is put into service an insulation megger test should be performed on it The ohm values as well as the volts and amps should be recorded PUMP DOWN TEST After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with liquid a...

Страница 11: ...11 KEY PARTS DIAGRAM PARTS LIST No Description Qty 1 Control box 1 2 Float switch 1 3 Backup pump 1 No Description Qty 4 Elbow 1 5 Transformer 1 6 Hose clamp 1 1 2 3 4 5 6 ...

Страница 12: ...r applications involving salt water or brine Use with waterfalls fountains salt water or brine will void warranty Do not use where water recirculates Not designed for use as a swimming pool drainer Flathead screwdriver Threaded adaptor pipe to pump 1 1 4 3 2 cm or 1 1 2 3 8 cm check valve 1 1 4 3 2 cm or 1 1 2 3 8 cm Y pipe 1 1 4 3 2 cm or 1 1 2 3 8 cm ABS or PVC pipe Hacksaw Cable ties Safety gog...

Страница 13: ...ery backup pumps If the sump pit base is bigger than 18 46 cm in diameter enough space exists to install both primary pump and the DC pump and the DC pump can be installed on the same base as the primary pump or a little bit higher than the primary pump Otherwise install the DC pump above the primary sump pump To install 1 Remove the hose coupling or cut the main discharge pipe 2 Separate the prim...

Страница 14: ...adaptor failed Yellow light is on Battery recharging Red light is on and the alarm sounds Battery backup pump working Red light slowly flashes and alarm sounds Pump wire connection problems or pump failed BATTERY AND CONTROL BOX WIRING AND SET UP 10 Hook the DC pump switch clamp over the switch mounting bracket Adjust the switch assembly location along the discharge pipe so that the DC pump float ...

Страница 15: ... water If it does not operate please check all the wire connections SPECIFICATIONS Water cooled high efficiency motor for extended operation during power outages Use a deep cycle marine battery for maximum performance High quality surface finish and corrosion resistant thermoplastic structure for long life with minimum maintenance Reliable reed sensor water detection for automatic operation Includ...

Страница 16: ...ental operation unplug the pump from its electrical outlet before performing any inspection maintenance or cleaning procedures To prevent serious injury from pump failure do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use BATTERY MAINTENANCE To protect the battery case from chipping and gouging do not let the battery sit on a concrete f...

Страница 17: ...e up and down Motor hums but pump doesn t pump water Battery issue Check for a low or defective battery Flow rate is too low Water leaks internally The discharge pipe length and or height exceeds the capacity of the pump Low battery Positive and negative wires connected incorrectly Make sure a check valve is installed between primary pump discharge and the DC pump tee Replace the DC pump Check for...

Страница 18: ...belts sandpaper bits fluids tune ups or adjustments e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product unless otherwise specified in writing g this warranty will not apply to any prod...

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