!
CAUTION
INTEGRATED DOOR PANEL INSTALLATION
Material Type
#10 Wood Screw
Hardwood
1
⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄
64
(2.8 mm) Diameter. Pilot Hole
Table A
Weight of integrated door panel must not exceed 15
pounds (6.8 kg) for a solid door model or 10 pounds
(4.5 kg) for a glass door model.
#10 x
1
⁄
2
"
screw
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom integrated panel should be
flush with the top of the door and centered along the width
of the door. See Figure 24a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "A", being careful not to drill
through the front surface of the panel. If the integrated
panel is thinner than
5
⁄
8
" (16 mm) thick shorter screws will
have to be obtained. Fasten the panel to the door with
the 10 screws provided in the literature pack. (See Figure
25a). Remove the clamps and replace the gasket in the
gasket extrusion channels of the door. Some force may be
required to seat the gasket into the channels. Be sure the
gasket corners are seated properly.
A
A
B
B
C
C
D
D
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
PANEL-WOOD
DO NOT SCALE DRAWING
24 Panel
SHEET 1 OF 1
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:5 WEIGHT:
REV
DWG. NO.
D
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A.
MFG APPR.
ENG APPR.
CHECKED
DRAWN
FINISH
MATERIAL
INTERPRET GEOMETRIC
TOLERANCING PER:
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
ANGULAR: MACH BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
APPLICATION
USED ON
NEXT ASSY
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
PROHIBITED.
Counter bore
lock hole
on back side.
Figure 25 - Back of Panel
1
⁄
2
" (13 mm)
diameter drill through
door panel, from other
side
13
⁄
16
" (20.5 mm)
counter bore,
7
⁄
16
" (11
mm) deep.
Hinge side of door
Figure 25a
14
