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Health & Safety topics

Before starting the presentation lets understand
safety:

• Physical Site / Location

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Safety exits for building

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Safe assembly area

• Electrical Hazards

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Voltage in Building

• Refrigeration

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We handle R404a refrigerant

• Gas Management / CO2

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Use this for fountain products

• Before installation please make sure you read
through the installation manual.

Содержание 621058724

Страница 1: ...2019 Ice Maker Training Feb 2019 1...

Страница 2: ...Physical Site Location Safety exits for building Safe assembly area Electrical Hazards Voltage in Building Refrigeration We handle R404a refrigerant Gas Management CO2 Use this for fountain products...

Страница 3: ...lows beverage to surround the ice and cool faster and absorb into the ice Nugget ice is also perfect for blended drinks Chunklet Ice Cube Ice Fun to chew and holds the flavor of the drink Hard to Chew...

Страница 4: ...our current 700 unit more reliable Easy to clean plastic front panel High yield Ideal for use in demanding high volume applications Durable Corrosion free stainless steel cladding Matches IDC Pro for...

Страница 5: ...IREMENTS REQUIREMENTS WCC700A 110 126V 60HZ 1PH 20Amp Stand alone circuit breaker Notes Unit has to be plugged with individual circuit breaker of 20 Amps no other equipment should be connected to this...

Страница 6: ...F 90 F 10 C 32 C with a pressure between 20 70 p s i 0 138 0 48 Mpa For pressures above 90 P S I 0 62 Mpa a regulator must be installed Include 50Psi water regulator This equipment must be installed w...

Страница 7: ...Pictorial representation...

Страница 8: ...that forms or compresses the ice into its familiar Chunklet shape As ice is compressed by the extruder head whatever remaining water there is on the surface of the ice will be squeezed away leaving a...

Страница 9: ...picture take note that with proper water level setting the top evaporator coil should be covered with water During installation the float should be verified for Proper water level System safety shutdo...

Страница 10: ...down on the extruding head therefore the thrust washers wear need to be replaced bi annually Note pictures from a WCC500 Extruder Assembly Evaporator Breakaway mounts should the Ice Machine not shut...

Страница 11: ...d make motor 620067555 Manual overload located on opposite side of motor trips at approx 2 4A Motor cover to prevent condensation penetration Gear Motor over amp manual reset switch Manual reset butto...

Страница 12: ...ENT 700 1 Place shaft seal locator seat and shaft seal mount over gearmotor output shaft and push down until shaft seal seat and shaft seal mount rest flush on top of gearmotor 2 Place rubber coated c...

Страница 13: ...truder head as shown in the picture When Auger is lowered into the evaporator rotate the auger to engage the motor drive shaft Carefully rotate the extruder head until the tabs on the extruder head dr...

Страница 14: ...with Auger delay timer to safeguard the equipment Auger delay time After the refrigeration cycles shut down it helps the Auger to run 3 minutes so that it can flush out the Ice in Barrel This will hel...

Страница 15: ...reed switch attached to the float assembly bracket 3 Anti freeze Relay This relay is used in different ways depending on the model of icemaker but it too will stop ice production This relay is wired...

Страница 16: ...Bin stat s Solid State Std drop tube extended drop tube for Chunklet Ice shown below Reservoir tray with drop tube and solid stat stainless steel probe tube shown below...

Страница 17: ...reused Remove existing s s sensor sleeve from Dispense tray cover Insert Thermostat sensor into new long s s sensor sleeve until it extends thru the bottom place a small amount of silicone on the sens...

Страница 18: ...into the cylinder A sleeve or spiral of ice should have formed inside the evaporator tube This sleeve should extend the full length between the refrigerant inlet and suction outlet lines There should...

Страница 19: ...se is caused by the ice continuing to expand as it rotates Ice sticking together in the bin is almost always the result of water chemistry High concentrates of minerals in the water chlorine and salin...

Страница 20: ...he dispense tray Turn machine on and add cleaner solution to water level control until 2 gallons have been used Turn on water supply and run machine for 15 minutes Turn off machine and remove all ice...

Страница 21: ...low from inside with air or CO2 gas Inspect water feed reservoir at least once a month until a definite pattern for cleaning and sanitizing has been established Quarterly This is the maximum period of...

Страница 22: ...the evaporator s inner walls are scored from the factory with vertical grooves When cleaning de scaling the evaporator assembly use straight Ice Machine cleaner not Nickel safe and a rigid nylon brush...

Страница 23: ...PM Parts P N 638090219 Nylon Bearing P N 638090220 Delrin thrust bearings P N 630900608 Extruder head or a bearing bush kit...

Страница 24: ...20068304 COMP START RELAY RST70 4 620054229 Electrical Box Assembly 630900547 Water Level Control Assembly 5 638008483 Reed Switch Assembly 6 620068259 Valve Thermal Expansion 7 620067555 Fan Motor 11...

Страница 25: ...Slide 24 WR1 IS this bassed off of location or market penetration This list is typically based off or market penetration and high failure components Wells Robert 2 18 2019...

Страница 26: ...Soft Ice Dispensing Tips Take note in regards to the IDC ED units...

Страница 27: ...Ice Hopper Ice Slide provided with Adapter Kit to be installed in IDC Agitation of the Ice should be changed to turn 2 5 seconds every 3 hours dependent on throughput Bin thermostat lowering kit must...

Страница 28: ...IME Should be set to 2 5 sec seconds run time maximum OFF TIME Should be set to rest for 3 hours Note Should agitation be set incorrectly the ice may grind into small particles creating the Snow cone...

Страница 29: ...Pictures of IDC Ice Slide helps better direct the ice flow IDC Pro Agitator Ice Slide...

Страница 30: ...Plate should be Installed Standard Fully opened To open Ice Restrictor plate simply loosen the top 2 Ice Chute nuts and slide the plate up until it stops then tighten nuts Take care not to pinch the...

Страница 31: ...tion 1 Remove the merchandiser 2 Loosen but do not remove the four nuts on the studs that hold the ice chute onto the ice bin 3 Once loosened move the restrictor plate up to increase opening 4 Retight...

Страница 32: ...Technical support For Any technical issues please reach out to Cornelius Number 1 800 238 3600 Link to the Website for Manuals www ice Cornelius com...

Страница 33: ...Questions...

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