Maritime Geothermal EMWT-65-HACW-P-1T Скачать руководство пользователя страница 7

01 MAR 2012 

Page   7 

000662MAN-03 

LOOP TERMINOLOGY 

The following terms are used to describe the various 

“loops” of the EMWT heat pump system:   

 

• 

Outdoor Loop— Connections for the ground loop         

                                  exchanger or ground water system. 

• 

Hot Zone Loop—Connections for building heating  

                                   zone loop.  The Hot Zone                                               
                                   Circulator provides flow for this  
                                    loop. 

• 

Cold Zone Loop—Connections for building cooling  

                                     zone loop.  The Cold Zone   
                                     Circulator provides flow for this  
                                     loop. 

• 

Hot Indoor Loop—Hot water loop between the  

                                     condenser and the Hot buffer  
                                     tank (inside the unit). 

• 

Cold Indoor Loop—Cold water loop between the  

                                       evaporator and the Cold buffer  
                                       tank (inside the unit). 

• 

DHW Loop—Connections for the Domestic Hot Water. 

 

INTERNAL HYDRONIC COMPONENTS 

The EMWT-Series unit has virtually everything required for 

a hydronic installation built into it, including the following:   

• 

50 USGAL (189L) Hot buffer tank with electric backup  

• 

50 USGAL (189L) Cold buffer tank 

• 

Pre-charged expansion tank 

• 

75PSIG pressure relief valve 

• 

Hot Zone Circulator (B&G NRF-36) with isolation 
valves 

• 

Cold Zone Circulator (B&G NRF-36) with isolation 
valves 

• 

Pressure gauges 

• 

Shutoff valves and boiler drains for purging 

• 

Individual heating  and cooling tank aquastats 

 
Refer to 

Diagram B 

for the locations of the components.

  

The 

pump curve for the Heating and Cooling zone circulators is 
shown in 

Diagram A.

 

ELECTRIC HEAT 

The Hot Tank contains electric elements for  the purpose 

of auxiliary / backup heat.  The control for the electric heat 
comes from the Heating Aquastat Stage 2 signal.  The signal 
passes through a 0– 2H timer before reaching the electric heat 
contactor coil.  The timer is set to 1H ( one hour) at the factory.   

 
The unit is shipped with the electric heat breaker in the off 

position.  

IT IS VERY IMPORTANT THAT THE INDOOR LOOP 

IS FLOODED AND PRESSURIZED BEFORE TURNING ON 
THE ELECTRIC HEAT BREAKER.  

An electric element that is 

not under water will burn out  in a matter of seconds.  There is a 
safety pressure switch mounted to the side of the Hot Tank, 

the 

electric heat contactor will not engage unless the pressure 
in the indoor loop is above 10PSIG.

  Should the heat pump 

require service, the compressor breaker should be turned off.  
This prevents the refrigeration section from operating but allows 
the electric heat to continue operating until the unit can be re-
paired.   

  

 

HEATING ZONE CONNECTIONS 

The Heating Zone ports are 1”  FPT brass fittings (refer to 

CASE DETAILS

).  The heating zone header pipes can be con-

nected to these ports.  The Heating Zone Circulator is activated 
by connecting R and HZ together via dry contacts.

 

COOLING ZONE CONNECTIONS 

The Cooling Zone ports are 1”  FPT brass fittings (refer to 

CASE DETAILS 

).  The cooling zone header pipes can be con-

nected to these ports.  The Cooling Zone Circulator is activated 
by connecting R and CZ together via dry contacts.

 

PURGING THE INDOOR SYSTEM 

There are ball valves and boiler drains inside the unit to 

facilitate filling and purging.  Refer to 

DIAGRAM B 

and drawing  

000421RCD

 for component locations.   Once the system has 

been filled with the desired fluid, purging may be done in the 
following manner:  

 

1.  Connect a fill hose to the Hot Zone Boiler Drain. 
2.  Connect a drain hose to the Hot Indoor Boiler Drain.   
3.  Close the top isolation valve of the Hot Zone Circulator. 
4.  Close the top isolation valve of the Hot Indoor Circulator. 
5.  Open the Hot Zone and Hot Indoor Boiler Drains. 
6.  Open the fill hose valve. 
7.  Purge until no air can be heard leaving the drain hose. 
8.  Close the Hot Zone Ball Valve and the Hot Indoor Ball 

Valve. 

9.  Open the top isolation valve of the Hot Zone and Hot Indoor 

Circulators. 

10.  Close the Cold Indoor Ball Valve. 
11.  Purge until no air can be heard leaving the drain hose. 
12.  Close the Hot Zone and Hot Indoor Boiler Drains. 
13.  Move the drain hose to the Cold Indoor Boiler Drain. 
14.  Open the Cold Indoor Boiler Drain. 
15.  Close the top isolation valve of the Cold Indoor Circulator. 
16.  Open the Cold Indoor Ball Valve. 
17.  Open the Hot Zone Boiler Drain. 
18.  Purge until no air can be heard leaving the system. 
19.  Close the Cold Indoor Ball Valve. 
20.  Close the fill hose valve. 
21.  Close the Hot Zone Boiler Drain and the Cold Indoor Boiler 

Drain. 

22.  Move the fill hose to the Cold Zone Boiler Drain. 
23.  Close the top isolation valve of the Cold Zone Circulator. 
24.  Open the Cold Zone and Cold Indoor Boiler Drains. 

DIAGRAM A - B&G NRF-36 Pump Curve 

 

Содержание EMWT-65-HACW-P-1T

Страница 1: ...umps Email info nordicghp com Web www nordicghp com Document Number 000662MAN 03 EMWT HACW Series Two Stage R410a Model Sizes 65 75 Installation and Service Manual REVISION DATE 01 MAR 2012 Maritime G...

Страница 2: ...henever brazing is performed CAUTION Venting refrigerant to atmosphere is illegal A proper refrigerant recovery system must be employed whenever repairs require removal of refrigerant from the heat pu...

Страница 3: ...ND HYDRONIC INFORMATION PAGE 12 Heat Pump Sizing Page 12 Hydronic Applications General Page 12 GROUND WATER SYSTEM INFORMATION PAGE 14 General Requirements Page 14 Plumbing the Heat Pump Page 14 Pipe...

Страница 4: ...ter Cooling 60Hz Page 37 Table 18 Heat Pump Electrical Information 230 1 60 Page 40 Table 19 Heat Pump Electrical Information 208 3 60 Page 40 Table 20 Heat Pump Electrical Information 220 1 50 Page 4...

Страница 5: ...ly qualified electrician should be retained to make the connections to the heat pump and associated controls The connections to the heat pump MUST conform to local codes CIRCULATOR PUMP MODULE WIRING...

Страница 6: ...1 and HP2 The control board also has provisions for a flow switch The flow switch is unused from the factory and a jumper wire is placed across the FLOW SWITCH terminals If a flow switch is desired th...

Страница 7: ...10PSIG Should the heat pump require service the compressor breaker should be turned off This prevents the refrigeration section from operating but allows the electric heat to continue operating until...

Страница 8: ...rmostat fail the water temperature could rise to as high as 200 F 93 C Ensure the tank is filled with water and under pressure before activating the heat pump Slightly loosen the boiler drain on the D...

Страница 9: ...01 MAR 2012 Page 9 000662MAN 03...

Страница 10: ...Page 10 000662MAN 03 01 MAR 2012...

Страница 11: ...tisfied COOLING LOAD ONLY OPERATION As described previously this unit has two cooling stages Stage 1 Stage 1 compressor part load and Stage 2 Stage 2 compressor full load In the cooling load only scen...

Страница 12: ...dle for ground water installations THE TABLES ABOVE ARE FOR INFORMATION ONLY THEY SHOULD NOT BE USED TO SELECT A UNIT SIZE They simply show on average what size unit is required for a typical two leve...

Страница 13: ...01 MAR 2012 Page 13 000662MAN 03...

Страница 14: ...TO LOCAL CODES GENERAL REQUIREMENTS 1 The temperature of the well water should be a minimum of 39 F 4 C and should normally be 45 F 7 C 2 The well system must be able to supply the required water flo...

Страница 15: ...should be a minimum of 80 ft from the supply well for residential applications The water returned to the well will not necessarily be pumped into the same aquifer depend ing on underground conditions...

Страница 16: ...Page 16 000662MAN 03 01 MAR 2012...

Страница 17: ...should be used The installation of P T plugs pressure temperature pronounced Pete s plugs is recommended on both the entering and leaving lines at the heat pump see Diagram C The P T plug will allow t...

Страница 18: ...n by referencing TABLE 10 drain the equivalent amount of water from the flush cart or mixing barrel and replace it with the antifreeze When using alcohols be sure to inject below the water line to red...

Страница 19: ...01 MAR 2012 Page 19 000662MAN 03...

Страница 20: ...as possible Further purging may be required after the system has been operating for a while 3 Verify that the loop contains the proper mix of antifreeze for the intended application Record the type of...

Страница 21: ...the DHW IN and DHW OUT temperatures if applicable by hand caution pipes get hot If the DHW OUT line does not become hotter than the DHW IN line the circulator is air locked Bleed the air from the sys...

Страница 22: ...or fuse size and wire gauge for Heat Pump A Ga Circulator pump voltages Outdoor 1 Outdoor 2 V V V Low voltage connections are correct and securely fastened STARTUP DATA Preparation Voltage across L1...

Страница 23: ...ns for to access the heat exchanger STEP 6 Connect fresh water and a drain to the pump module purge ports and flush the exchanger for several minutes STEP 7 Blow the heat exchanger out with compressed...

Страница 24: ...ent on either proceed to POWER SUPPLY TROUBLE SHOOTING otherwise proceed to STEP 2 STEP 2 Remove the door and electrical box cover and check to see if there is a fault code on the safety board If ther...

Страница 25: ...e Safety Board Unit out of refrigerant Check static refrigeration pressure of the unit for a very low value Locate the leak and repair it Spray nine a sniffer and dye are common methods of locating a...

Страница 26: ...shows infinite resistance between any two terminals Note Be sure compressor overload has had a chance to reset If compressor is hot this may take several hours Replace the compressor Seized compresso...

Страница 27: ...round loop sys tems Verify well pump and water valve is working for ground water systems Entering liquid tempera ture too cold Measure the entering liquid temper ature Most likely caused by under size...

Страница 28: ...water lines and check the inside of the pipes for scale deposits Have a qualified service technician backflush the coaxial exchanger OPERATION TROUBLESHOOTING HEATING MODE Fault Possible Cause Verifi...

Страница 29: ...ath is unrestricted Replace pump if faulty Faulty internal circulator select relay Internal hot circulator is pumping instead of internal cold circulator Replace relay Low or no refrigerant charge Ent...

Страница 30: ...r Voltage on line side with contactor held closed but no voltage on one or both terminals on the load side Points pitted or burned Or 24VAC across coil but contactor will not engage Replace contactor...

Страница 31: ...ut circulator pump is not working Close isolation valves and re move circulator pump head Veri fy operation of the impeller Clean or replace if faulty No cold water to individual cooling zone Faulty z...

Страница 32: ...the domestic hot water coil Faulty DHW cutout failed open Check contact operation Should close at 120 F and open at 140 F Replace DHW cutout if faulty Heat pump not running enough hours to make suffi...

Страница 33: ...ing the refrigeration circuit is ready for vacuuming STEP 2 Release the refrigerant circuit pressure and connect the vacuum pump to the charging manifold Start the vacuum pump and open the charging ma...

Страница 34: ...Page 34 000662MAN 03 01 MAR 2012 REFRIGERATION CIRCUIT DIAGRAM...

Страница 35: ...01 MAR 2012 Page 35 000662MAN 03 REFRIGERATION CIRCUIT DIAGRAM continued...

Страница 36: ...or Pressure Drop Mode Input Energy Capacity COPH Tons IGAL USG L s PSI kPA Watts BTU Hr kW W W 65 5 12 14 4 0 91 4 5 31 2 Stage 1 3 390 42 900 12 6 3 71 Stage 2 4 545 58 800 17 2 3 79 75 6 14 16 8 1 0...

Страница 37: ...3 345 51 500 15 1 4 51 75 6 14 16 8 1 06 5 1 35 0 Stage 1 2 605 48 200 14 0 5 42 Stage 2 3 895 57 900 17 0 4 36 15 NaCl by Weight Ground Loop Fluid Table 17 Standard Capacity Ratings Ground Water Coo...

Страница 38: ...74 405 20 0 10 0 54 2 15 3 4 7 17 110 40 0 48 3 54 2 45 7 5 7 21 800 Compressor ZPS51K4E PFV Power Consumption Cooling Mode Full Load EMWT 65 HACW P 1T R410a 60 Hz Source Data Indoor Loop Sink Data Ou...

Страница 39: ...104 0 122 14 0 114 0 10 0 83 934 20 0 10 0 63 3 15 5 4 5 19 310 40 0 50 0 63 3 45 6 5 6 24 592 Compressor ZPS60K4E PFV Power Consumption Cooling Mode EMWT 75 HACW P 1T R410a 60 Hz Source Data Indoor...

Страница 40: ...Amps Amps Max A Amps Amps Amps ga 65 5 19 6 123 2 5 43 5 0 27 9 86 6 100 3 4 75 6 21 2 123 2 5 43 5 0 29 5 88 6 100 3 4 Table 20 Heat Pump Electrical Information 220 1 50 Model Size Compressor Intern...

Страница 41: ...01 MAR 2012 Page 41 000662MAN 03 ELECTRICAL DIAGRAMS 230 1 60...

Страница 42: ...Page 42 000662MAN 03 01 MAR 2012 ELECTRICAL DIAGRAMS 230 1 60 continued...

Страница 43: ...01 MAR 2012 Page 43 000662MAN 03 Back View Front View CASE DETAILS Right Side View...

Страница 44: ...n contaminated or corrosive liquid or air supply operation at abnormal air or liquid temperatures or flow rates or opening of the refrigerant circuit by unqualified personnel 8 Mold fungus or bacteria...

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