5B-30 - MID-SECTION
90-824052R3 JUNE 2002
CLEANING AND INSPECTION
Inspect O-rings and replace if necessary. Carefully inspect power cord for cuts or tears which will allow water
to enter motor. Replace cord if cut or torn. Clean, inspect, and test motor components. Refer to “Brush
Replacement”, “Armature Test”, and “Field Tests” for inspection and test procedures.
53779
a
b
c
d
e
a - Frame
b - Armature
c - Shim
d - Brush Card Assembly
e - O-rings
BRUSH REPLACEMENT
1. Brush replacement is required if brushes are
pitted, chipped, or if distance (a) between the
brush pigtail and end of brush holder slot is 1/16
in. (1.6 mm) or less. Check distance with
armature installed.
53784
a
a - 1/16 in. (1.6 mm)
2. To replace brush card, disconnect spade
terminal.
3. Cut crimped brush lead.
4. Remove 2 screws securing brush card to end
cap.
a
b
c
a - Spade Terminal
b - Crimped Brush Lead
c - Screws
5. Install new brush card (BRUSH and SEAL KIT
828714A1).
6. Crimp metal connector onto motor lead and new
brush lead.
7. Connect spade connector motor lead to brush
card connector.
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Страница 5: ...1 A IMPORTANT INFORMATION SPECIFICATIONS...
Страница 6: ...90 824052R3 JUNE 2002 1A 0 IMPORTANT INFORMATION Table of Contents Page Master Specifications 1A 1...
Страница 14: ...1 B IMPORTANT INFORMATION MAINTENANCE...
Страница 25: ...C 1 IMPORTANT INFORMATION GENERAL INFORMATION...
Страница 34: ...D 1 B A D C IMPORTANT INFORMATION OUTBOARD MOTOR INSTALLATION...
Страница 50: ...A 2 ELECTRICAL IGNITION SYSTEM...
Страница 79: ...2A 28 ELECTRICAL 90 824052R3 JUNE 2002 SPARK PLUG WIRE ROUTING HIGH PERFORMANCE OUTBOARDS...
Страница 80: ...B 2 51797 ELECTRICAL BATTERY CHARGING SYSTEM AND STARTING SYSTEM...
Страница 101: ...C 2 ELECTRICAL TIMING SYNCHRONIZING ADJUSTING...
Страница 117: ...D 2 ELECTRICAL WIRING...
Страница 133: ...90 824052R3 JUNE 2002 ELECTRICAL 2D 15 Notes...
Страница 149: ...A 3 FUEL SYSTEMS FUEL PUMP...
Страница 159: ...B 3 54350 FUEL SYSTEMS CARBURETORS...
Страница 161: ...90 824052R3 JUNE 2002 FUEL SYSTEMS 3B 1 Notes...
Страница 206: ...C 3 FUEL SYSTEMS FUEL INJECTION SN 0G303045 AND BELOW...
Страница 213: ...1 2 3 4 5 6 7 8 3C 6 FUEL SYSTEMS 90 824052R3 JUNE 2002 Fuel Management System...
Страница 272: ...D 3 55173 FUEL SYSTEMS FUEL INJECTION SN 0G303046 AND ABOVE...
Страница 344: ...E 3 FUEL SYSTEMS OIL INJECTION...
Страница 370: ...4 51804 A POWERHEAD...
Страница 418: ...90 824052R3 JUNE 2002 POWERHEAD 4A 47 Notes...
Страница 429: ...4 51804 B POWERHEAD COOLING...
Страница 434: ...4B 4 POWERHEAD 90 824052R3 JUNE 2002 Notes...
Страница 436: ...90 824052R3 JUNE 2002 4B 6 POWERHEAD...
Страница 441: ...A 5 MID SECTION CLAMP SWIVEL BRACKET AND DRIVESHAFT HOUSING...
Страница 443: ...90 824052R3 JUNE 2002 MID SECTION 5A 1 Notes...
Страница 457: ...B 5 MID SECTION POWER TRIM SQUARE MOTOR AND ROUND MOTOR DESIGN...
Страница 495: ...A 6 LOWER UNIT E Z SHIFT GEAR HOUSING STANDARD ROTATION...
Страница 554: ......
Страница 555: ...B 6 LOWER UNIT COUNTER ROTATING LEFT HAND GEAR CASE...
Страница 616: ...C 6 LOWER UNIT MERCURY XR6 MARINER MAGNUM III GEAR HOUSING...
Страница 651: ...D 6 LOWER UNIT E Z SHIFT GEAR HOUSING NON RATCHETING STANDARD ROTATION STARTING S N 0G438000...
Страница 657: ...90 824052R3 JUNE 2002 LOWER UNIT 6D 5 Notes...
Страница 691: ...E 6 LOWER UNIT E Z SHIFT COUNTER ROTATING GEAR HOUSING NON RATCHETING LEFT HAND ROTATION STARTING S N 0G438000...
Страница 697: ...90 824052R3 JUNE 2002 LOWER UNIT 6E 5 Notes...
Страница 740: ...6 F JET OUTBOARDS...
Страница 742: ...90 824052R3 JUNE 2002 JET OUTBOARDS 6F 1 Notes...
Страница 759: ...7 ATTACHMENTS CONTROL LINKAGE...