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Millenium HX RO System

3030226 Rev. D

5-15

Routine Maintenance

Press and hold the blue banner on the top of the Main Screen that says PRESS
AND HOLD FOR CLEANING MODES.

Press and hold the CHEMICAL PROCESS SELECT button.

Follow the on screen instructions and press GO.

NOTE:

Do not connect the chemical bottle at this time.

The machine starts to purge filling the internal tank to the proper level with
product water. Once this is complete, proceed to step 9.

Содержание MILLENIUM HX

Страница 1: ...3030226 Rev D Mar Cor Purification MILLENIUM HX REVERSE OSMOSIS UNIT Operation and Maintenance Manual...

Страница 2: ......

Страница 3: ...or Purification MINNCARE HD is a registered trademark of Medivators Inc Viton is a registered trademark of E I Du Pont De Nemours And Company Liqui Clean and Biosan are registered trademarks of GE Osm...

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Страница 5: ...ty 1 9 1 6 5 Temperature 1 9 CHAPTER 2 INSTALLATION AND INITIAL SYSTEM START UP 2 1 2 1 Installation Considerations 2 3 2 2 Installation Procedures 2 3 2 3 Product Water AAMI Analysis Procedure 2 13 C...

Страница 6: ...er Pressure Sensor PT3 4 6 4 2 15 Pressure Regulator PR 4 6 4 3 System Operation Controls 4 7 4 4 Alarm Screens 4 20 4 5 Optional Equipment 4 22 4 5 1 Pretreatment Cart 4 22 4 5 2 Carbon Filter Tanks...

Страница 7: ...Procedure 5 13 5 4 Chemical Sanitization Procedure 5 19 5 5 Product Water Microbiological Testing 5 25 5 5 1 Product Water Culture Procedure 5 25 5 5 2 Endotoxin Testing Procedure 5 27 5 6 Chemical S...

Страница 8: ...ide View 7 6 7 1 5 Membrane Assembly 7 7 7 1 6 Top Hydraulic View 7 8 7 1 7 Center Hydraulic View 7 9 7 1 8 Main Manifold 7 10 7 1 9 Lower Hydraulic View 7 11 7 1 10 Tank View 7 12 7 2 Flow Schematics...

Страница 9: ...Millenium HX RO System 3030226 Rev D 1 1 General Information Millenium HX RO System CHAPTER 1 GENERAL INFORMATION...

Страница 10: ...Millenium HX RO System 3030226 Rev D 1 2 General Information This page intentionally left blank...

Страница 11: ...device and key safety or qualifying statements A list of all symbols and abbreviations is located at the end of this chapter This safety summary does not contain all of the safety statements in the m...

Страница 12: ...replaced the user should conduct appropriate tests to ensure that the revised system meets the initial design criteria WARNING The product water quality is proportional to the RO feed water quality Th...

Страница 13: ...tandards if the distribution system is not maintained appropriately WARNING DO NOT REMOVE COVERS OR PANELS To avoid electrical shock hazard do not remove covers or panels when power is supplied to the...

Страница 14: ...king water in Canada If the input water does not meet these standards the RO may not produce water that meets AAMI and CSA standards NOTE Use proper wiring and connection methods to satisfy hospital e...

Страница 15: ...ality Standards 1 4 Intended Use The Mar Cor Purification Millenium HX Portable Reverse Osmosis Water Purification System is intended to be used as dialysis accessory to produce water through reverse...

Страница 16: ...ed and put into service according to the EMC information provided in the Operators and Service Manuals 1 6 1 Power The RO operates on 115 230 VAC single phase power Histories of power failure power su...

Страница 17: ...PVC pipes polypropylene PVDF and other FDA recommended materials are suitable for most grades of purified water Care must also be exercised in the choice of a thread sealant 1 6 5 Temperature The RO...

Страница 18: ...Millenium HX RO System 3030226 Rev D 1 10 General Information NOTES...

Страница 19: ...Millenium HX RO System 3030226 Rev D 2 1 Installation And Initial System Start Up Millenium HX RO System CHAPTER 2 INSTALLATION AND INITIAL SYSTEM START UP...

Страница 20: ...Millenium HX RO System 3030226 Rev D 2 2 Installation And Initial System Start Up This page intentionally left blank...

Страница 21: ...free flowing drain with a minimum capacity of 2 GPM is required for the RO 5 Back flow prevention may be required in accordance with local codes 6 Special connections may be needed to connect to the f...

Страница 22: ...or proper placement and hose connections 3 Connect the RO feed inlet hose connector to the water supply and the QD end to the Feed connection on the RO This is a green quick disconnect fitting on the...

Страница 23: ...d PLEASE WAIT as the RO starts up Once the startup is complete navigate to the MAIN Screen by pressing EXIT if necessary 9 Verify the time and date on the RO If they need to be adjusted touch in the a...

Страница 24: ...ol in the lower right hand side of the display indicates the machine is in divert mode If water quality does not improve as the RO is operating the RO may shutdown because of product water quality If...

Страница 25: ...ct TDS S Run Screen and the Combined Pump Feed Water Condition TDS S V 1 screen You will need these values when setting the operating parameters in the SETTINGS screen 15 After a minimum of 30 minutes...

Страница 26: ...uch the RO connections during the heat cycle 19 Press the ACTIVATE FAST COOL cooling method Default cooling method is Slow Cool Review the instruction on the display Verify all instructions have been...

Страница 27: ...he heater modules ON OFF 23 After the system is held at the target temperature for 30 minutes the RO enters cool down With ACTIVATE FAST COOL selected the inlet solenoid cycles to introduce small amou...

Страница 28: ...dy for normal use Press the EXIT button to return to the CHEMICAL OR HEATING OPERATIONS screen 26 Press EXIT to return to the Main Screen NOTE Entering the SETTINGS screen and adjusting any setting sh...

Страница 29: ...alarm set point screens 29 Press the PRODUCT QUALITY ALARM Once in the set point screen set the alarm set point per facility protocol or if no protocol exists set at two times the steady state operati...

Страница 30: ...f the alarm limits of 1000 TDS 2000 S disable the alarm to prevent nuisance alarms To disable the alarm set the TDS setting to 1001 or conductivity setting to 2001 S Once complete press 32 Press RETUR...

Страница 31: ...e procedures recommended by your water quality testing laboratory if they vary from the following steps NOTE Using the provided sample container laboratory turn around time for results is 7 10 days af...

Страница 32: ...rting the male luer end into the port and withdraw the appropriate sample as required for your laboratory Aseptically transfer the sample to the lab supplied container and cap the specimen container i...

Страница 33: ...Millenium HX RO System 3030226 Rev D 2 15 Installation And Initial System Start Up NOTES...

Страница 34: ...Millenium HX RO System 3030226 Rev D 2 16 Installation And Initial System Start Up This page intentionally left blank...

Страница 35: ...Millenium HX RO System 3030226 Rev D 3 1 System Operation Millenium HX RO System CHAPTER 3 SYSTEM OPERATION...

Страница 36: ...Millenium HX RO System 3030226 Rev D 3 2 System Operation This page intentionally left blank...

Страница 37: ...ending hot and cold water an appropriate blending valve must be used and the temperature of the incoming water supply must be continuously monitored The system is equipped with a high product water te...

Страница 38: ...to the left of the displayed screen in chart below until you reach the Main Screen Directions Displayed Screen Press CANCEL or ABORT Connect to RO feed water and drain if not already connected Press...

Страница 39: ...arm set point The symbol in the lower right hand side of the display indicates the machine is in divert mode 7 After the RO startup flush is complete and the product water is below the alarm set point...

Страница 40: ...for 2 seconds The RO will coninue to operate for 60 seconds in a shutdown flush When in shut down flush the RUN button is not visible until the process is complete The RO may be heat disinfected at t...

Страница 41: ...above the limits set by the facility or when within 50 of the maximum allowable level Routine disinfection at lower CFU counts will inhibit colonization of bacteria in the system and the distribution...

Страница 42: ...let line to the water supply Connect the waste line to a functional drain Ensure that the product line is connected between the product and return ports on the RO Turn the RO and water supply on CAUTI...

Страница 43: ...mall amounts of RO feed water to cool the RO so it will be required to be connected to the RO feed supply and drain A grayed out cooling method button means that the process will occur when cooling be...

Страница 44: ...have activated When in Cool Down the operator can toggle between fast cool and slow cool When the ACTIVATE SLOW COOL or ACTIVATE FAST COOL is grayed out that indicates it is operating in that mode To...

Страница 45: ...3 4 System Storage This storage procedure has been established to store Millenium HX RO s It is not recommended that a unit be dormant longer than 72 hours without disinfecting An RO that has been lef...

Страница 46: ...product line is connected between the product and return ports on the RO Turn the RO and water supply on CAUTION Water to be used must be chlorine free or damage to the RO membrane may result NOTE You...

Страница 47: ...e internal water to approximately 176 F 80 C To avoid injury do not touch the RO connections during the heat process 4 Follow the direction on the screen then press and hold the STORAGE HEAT button Fo...

Страница 48: ...process is canceled or aborted If relocating turn power off using the power switch and disconnect power cord from outlet When located in new location plug power cord into electrical outlet and turn t...

Страница 49: ...ete the RO cools by convection In addition the screen will display a 24 hour clock and the operator can adjust the days of the week to disinfect or adjust the time of day the disinfection process star...

Страница 50: ...e When power is returned the RO will continue to operate as described in the steps below a If the RO is above 120 F 49 C the RO will enter a slow cool process If the drain and RO feed water lines are...

Страница 51: ...een shows that the heat process completed successfully Press EXIT to move to the next screen 15 Press EXIT to move to the Main Screen from the Chemical or Heating Operations selection screen NOTE To f...

Страница 52: ...Millenium HX RO System 3030226 Rev D 3 18 System Operation NOTES...

Страница 53: ...Millenium HX RO System 3030226 Rev D 4 1 Screen Operation And Specifications Millenium HX RO System CHAPTER 4 SCREEN OPERATION AND SPECIFICATIONS...

Страница 54: ...Millenium HX RO System 3030226 Rev D 4 2 Screen Operation And Specifications This page intentionally left blank...

Страница 55: ...ane The fluid controls provide a means of managing flow rates and pressures The following paragraphs detail the function of these fluid control components which are used within the RO 4 2 Fluid Compon...

Страница 56: ...es this valve cycles to direct fluid throughout the system to ensure a proper disinfection cleaning SV4 Pump Isolation Solenoid Controls the pump s source of feed water The feed source will be from th...

Страница 57: ...mum of 750 gallons per day of product water at 77 F 25 C 4 2 6 Feed Port The Feed Port is located on the rear of the RO and is a quick disconnect port for the introduction of water in to the RO The po...

Страница 58: ...rejection also viewed from the run screen Temperature can be viewed from screen V 1 This sensor is temperature compensated 4 2 12 RO Feed Water Pressure Sensor PT1 This sensor monitors the incoming w...

Страница 59: ...nd date time of the Last Completed Heat Process This could represent a Storage Heat or Single Heat disinfection The current date and time may be adjusted by pressing the area of the time and date and...

Страница 60: ...ICE UNIT SOON message will be display indicating that the RO membrane should be cleaned or evaluated The RO will not alarm or shutdown as a result of this indicator being activated In addition this me...

Страница 61: ...eed to the next screen RUN SCREEN V 2 This screen is viewed if the operator presses the NEXT SCREEN button on the previous screen This screen displays the number of hours the pump has operated date an...

Страница 62: ...hich aide in troubleshooting Low Product Water Quality Product High PSI Pump Pressure Alarm High Cond Feed Water Feed PSI Problem High Temperature Heat Hold Complete AC Power Cycled Run Button Pressed...

Страница 63: ...un for up to 59 minutes Figure 3 at specified time intervals 1 minute up to 99 hours and 59 minutes Figure 2 To enter the times press the box indicating the time When the RO is running in this mode th...

Страница 64: ...to be connected after the heat purge is completed Fast Cool Utilizes small amounts of feed water to cool the RO Water and drain must remain connected to the RO Cannot be used with Storage Heat functi...

Страница 65: ...he heat screen The screen shows the heat process selected Single Run Heat and the cooling method active FAST COOL Requires the Connection of Drain and Feed Water Lines Other information available is t...

Страница 66: ...sed in Figure 1 The RINSING indicator shows that the machine is in the process of rinsing There are 3 indicator lights above the START RINSING box that show when the process is complete The left indic...

Страница 67: ...nformation on why the heat disinfection did not successfully complete see page 4 10 S M Storage Mode Heat Operations After a successful STORAGE HEAT disinfection a countdown timer is visible in additi...

Страница 68: ...draining and refilling the internal tank to the correct water level with product water for the chemical process The operator can press ABORT and return to the Chemical or Heating Operation selection...

Страница 69: ...rator with a status of the rinsing process The RO feed and product conductivity is displayed showing the status of rinsing the RO Once the RO completes 30 rinse steps the EXIT button appears Figure 2...

Страница 70: ...Feed Water Condition Alarm Membrane Performance and the Product Quality Alarm Feed Water Condition Alarm is user adjustable between 50 1000 TDS 100 2000 S If incoming RO feed water quality is greater...

Страница 71: ...Pressure is user adjustable from 100 200 PSI Storage Heat is user settable The user may select the time to start the heat disinfection Storage Sani Time Trigger and the days of the week for the heat d...

Страница 72: ...until the RO is placed in an upright position This device has a product water temperature sensor that is integral to the conductivity probe If the product water temperature exceeds 105 F 41 C the RO...

Страница 73: ...screen will be displayed In some areas RO feed water quality normally exceeds 1000 TDS 2000 S This alarm can be disabled in these areas by setting the alarm set point at 1001 TDS 2001 S This device mo...

Страница 74: ...85 c f 4 5 2 Carbon Filter Tanks Removes chlorine chloramine from the RO feed water preventing damage to the RO membrane and injury to patients The filter incorporates a bed of granular activated car...

Страница 75: ...ution and rinse the ion exchange bed afterwards The control valve is normally governed by a semi automatic time clock There are three sizes of softener tanks available 4 5 5 Dealkalizers Are used to l...

Страница 76: ...ble for the Millenium HX RO to produce adequate product water for the dialysis machine Minimum Maximum pH Continuous TF Membrane 2 0 11 0 pH Cleaning TF Membrane 1 0 12 0 Pressure Dynamic1 20 PSI 130...

Страница 77: ...97 LPM Membrane flux may vary 20 4 6 3 Electrical Requirements Motor 1 3 HP Voltage 115 230 Amperage 6 3 Hertz 60 50 Phase single 4 6 4 Dimensions Height 25 inches Depth 23 inches Width 8 inches Weig...

Страница 78: ...may result NOTE The user operator should recognize that moisture can be caused by condensation and is not necessarily an equipment leak This equipment will function in the presence of condensation 4...

Страница 79: ...device Increase the separation between the equipment Connect the equipment into an outlet on a circuit different from that to which the other device s is connected Consult the field service technicia...

Страница 80: ...utput lines Mains power quality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV line s to line s 2 kV line s to earth 1 kV line s to line s 2 kV line s to earth...

Страница 81: ...mitter in watts W according to the transmitter manufacturer and d is the recommended separation distance in meters m Field strengths from fixed RF Transmitters as determined by an electromagnetic site...

Страница 82: ...imum output power of transmitter W Separation distance according to frequency of transmitter m 150 kHz to 80 MHz D 1 2 P 80 MHz to 800 MHz D 1 2 P 800 MHz to 2 5 GHz D 2 3 P 0 01 0 12 0 12 0 23 0 1 0...

Страница 83: ...you must be prepared to answer two questions a What RO do you have Millenium HX b What is the serial number of your RO RO SERIAL NUMBER ______________________ 4 In addition for Non Emergency issues yo...

Страница 84: ...adian Standards Association cc Cubic Centimeters cf Cubic Foot feet cfu ml Colony Forming Units per milliliter cm Centimeters DI Deionization EMC Electromagnetic Compatibility F Fahrenheit FDA Food an...

Страница 85: ...S Material Safety Data Sheet mw Molecular Weight NaCl Sodium Chloride N A Not Applicable NPT National Pipe Thread NSF National Sanitation Foundation OPLC Operating Panel Programmable Logic Controller...

Страница 86: ...s Alternating Current WFI Water for Injection WT Weight Volts Alternating Current S microsiemens Caution Risk of Danger Consult the Operation and Maintenance manual for instructions Protective Earth T...

Страница 87: ...Millenium HX RO System 3030226 Rev D 5 1 Routine Maintenance Millenium HX RO System CHAPTER 5 ROUTINE MAINTENANCE...

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Страница 89: ...r failed parts The maintenance procedures have been categorized by their frequency of action and are as follows WARNING Prior to performing any electrical maintenance unplug the RO power cord from the...

Страница 90: ...t and outlet pressure gauges on the operation log The difference in the pressure values will help measure the condition of the filter cartridge When the pressure differential delta P increases 8 PSI a...

Страница 91: ...ates a need for service 5 1 4 Quarterly Maintenance 1 Verify the TDS S and percent rejection readings with an independent monitoring device TDS readings are to be calculated using the following equati...

Страница 92: ...Check all pre RO devices for correct operation 5 1 6 As Required 1 Low pH chemical cleaning a Should be performed if the rejection rate has decreased by more than 5 from the initial value b Should be...

Страница 93: ...ng and hand tighten Be careful to avoid cross threading Tighten using a wrench only if necessary about one half turn 5 Reconnect piping pressurize and inspect for leaks 6 If the leak is still present...

Страница 94: ...Millenium HX RO System 3030226 Rev D 5 8 Routine Maintenance Tubing Connections...

Страница 95: ...y debris Be sure not to leave any cotton fibers from the swab or towel inside the fitting 8 Lubricate the O ring s sparingly with silicone O ring lubricant and place the O ring back inside the fitting...

Страница 96: ...formance rejection are normal for the regions water quality Consult your facility physician An appropriate AAMI analysis and bacteria Endotoxin test meeting AAMI or CSA requirements of the product wat...

Страница 97: ...the RO is operating with proper flows and pressures and set the product water alarm limit and the membrane performance set point to new readings 13 Draw sample of product water and submit for AAMI tes...

Страница 98: ...inimum and the RO membrane performance at its best Cleaning removes the silt organic and mineral deposits that collect on the RO membrane surface which if left untreated encourages bacterial growth an...

Страница 99: ...dations found in the Material Safety Data Sheet and any applicable OSHA standards for the chemical being used WARNING Label machine with appropriate warning signs such as DO NOT USE CONTAINS CLEANER t...

Страница 100: ...the product line is connected between the product and return ports on the RO Turn the RO and water supply on Disconnect the dialysis machine from the product line if connected 2 On the Main Screen pre...

Страница 101: ...says PRESS AND HOLD FOR CLEANING MODES 6 Press and hold the CHEMICAL PROCESS SELECT button 7 Follow the on screen instructions and press GO NOTE Do not connect the chemical bottle at this time 8 The...

Страница 102: ...RO CAUTION The program is designed to rinse the RO at the completion of the chemical process Do not try to bypass the operation of the machine It is the responsibility of the end user to ensure the RO...

Страница 103: ...ttings to the Y connector 12 The RO will operate in a rinse mode where the internal tank is being filled and drained rinsing the RO 13 After 30 STEPS i e rinses are complete the EXIT button will be vi...

Страница 104: ...leaning values 16 Test the product water for post cleaning pH and compare it to the pre cleaning pH level The values should be within 1 pH unit of the pre cleaning pH If it is not continue rinsing unt...

Страница 105: ...leaners sanitizers must not be mixed together NOTE MINNCARE HD STORAGE AND DISPOSAL Do not contaminate water or food by storage or disposal STORAGE Store in shipping carton Do not expose to direct sun...

Страница 106: ...ve that all the precautions and instructions are followed correctly Failure to comply with these instructions which incorporate instructions from the membrane manufacturer will jeopardize the system s...

Страница 107: ...RESS AND HOLD FOR CLEANING MODES 4 Press and hold the CHEMICAL PROCESS SELECT button 5 Perform the on screen instructions and press GO NOTE Do not connect the chemical bottle at this time 6 The machin...

Страница 108: ...e program is designed to rinse the RO at the completion of the chemical process Do not try to bypass the operation of the machine It is the responsibility of the end user to ensure the RO has been rin...

Страница 109: ...ings to the Y connector 10 The RO will operate in a rinse mode where the internal tank is being filled and drained rinsing the RO 11 After 30 STEPS i e rinses are complete the EXIT button will be visi...

Страница 110: ...o the pre sanitizing values 14 Test the product water with the residual test strips Continue to rinse until the product water results confirm there is no residual sanitizer in the RO 15 Press and hold...

Страница 111: ...d to perform the test and any other specific requirements of the laboratory Make certain that your laboratory is informed of the correct procedure for performing a product water culture A spread plate...

Страница 112: ...r end into the port and withdraw the appropriate sample as required for your laboratory Aseptically transfer the sample to the lab supplied container cap the specimen container immediately 4 Label the...

Страница 113: ...port withdraw the syringe plunger to the maximum sample volume Remove and discard the syringe 3 Using the second sterile pyrogen free syringe draw a sample by inserting the male luer end into the por...

Страница 114: ...was stored 5 Coil the hoses and power cord and cover the RO with a large plastic bag to protect the RO from dust CAUTION The Millenium HX may be stored in Memstor for up to 90 days After 90 days if l...

Страница 115: ...d adapter 10 Turn on the water supply to the RO 11 Turn on the main power module power switch The touch screen will illuminate Press START RINSE PROCESS to rinse RO Allow the RO to rinse for 30 steps...

Страница 116: ...to run for up to 59 minutes at specified time intervals 1 minute up to 99 hours and 59 minutes To enter time press the box indicating the time When the RO is running the IDLE indicator is replaced wit...

Страница 117: ...Millenium HX RO System 3030226 Rev D 6 1 Troubleshooting Millenium HX RO System CHAPTER 6 TROUBLESHOOTING...

Страница 118: ...Millenium HX RO System 3030226 Rev D 6 2 Troubleshooting This page intentionally left blank...

Страница 119: ...inoperative a Verify that voltage supply is correct at pump controller b Cycle the main power switch 5 seconds off c Verify the amber light in the motor controller is lit and not flashing d Verify in...

Страница 120: ...t is adjustable from 1 to 50 TDS 1 100 S Verify that your set point is correctly set 6 4 This Unit Must Stand Upright Alarm 1 This Unit Must Stand Upright shutdown a Verify the Unit is in the upright...

Страница 121: ...strument 6 6 RO Feed Water Quality Alarm 1 Machine shutdown during normal run a This is a user adjustable setting between 50 and 1000 TDS 100 2000 S Verify incoming RO feed water TDS S and compare aga...

Страница 122: ...ing normal run or chemical a The RO is designed to operate at higher pressures when operating on cold water Verify the current set point vs the operating pressure of the pump to see if the pump is pro...

Страница 123: ...SV5 or SV3 may be faulty 62 Major drop in water temperature during heat hold phase 71 Solenoid valve 4 error tank filling tank draining or flow problem 72 Pump fault during dialysis chemical or cooli...

Страница 124: ...feed water temperature a Verify product production with Technote 113 Temperature Correction b Install or adjust temperature blending valve 2 Membrane fouled or scaled a Review trend analysis logs b Cl...

Страница 125: ...Cor Purification c Membrane internal seals damaged dirty or dislodged 1 Disassemble the membrane assembly clean and inspect O rings and seals d Membrane oxidized exposed to oxidant 1 Verify condition...

Страница 126: ...circuits 1 Disinfectant or cleaner left in RO a Check for presence of disinfectant or cleaner rinse as necessary 2 Waste flow too low a Check for obstruction or kink in waste line 3 Product flow too h...

Страница 127: ...ft in RO unit a Check for presence of disinfectant or cleaner rinse as necessary 2 Waste flow too low a Measure and compare to original data 3 Product flow too high a See Section 6 11 4 Membrane scale...

Страница 128: ...Millenium HX RO System 3030226 Rev D 6 12 Troubleshooting NOTES...

Страница 129: ...Millenium HX RO System 3030226 Rev D 7 1 Drawings Millenium HX RO System CHAPTER 7 DRAWINGS...

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Страница 131: ...Millenium HX RO System 3030226 Rev D 7 3 Drawings 7 1 Component Identification 7 1 1 Front View OPLC Touch Screen Operating panel and programmable logic controller...

Страница 132: ...Product Port Product hose connects here Product water is sent to dialysis machine Waste Port Drain hose connects here Feed Port Pre treated water source connects here Pressure Relief Port Water exits...

Страница 133: ...A Slo Blo Fuse 2 30VAC power fuse 3A Slo Blo Fuse 1 Input power fuse 10A Fast Blo 115 VAC 5A Fast Blo 230 VAC Fuse 4 24VDC power fuse 2 5A Slo Blo Fuse 6 Heater power fuse 6A Fast Blo 115 VAC 3A Fast...

Страница 134: ...ater quality from the feed and product water quality sensors Heater Power Relay Switches the heaters on and off Pump Controller Controls the pump motor speed Transformer Transforms facility power to p...

Страница 135: ...membrane Inserted on the top of the membrane open end of membrane permeate tube Membrane Housing SS housing to hold the RO element Membrane Reverse osmosis element used to purify the source water Bott...

Страница 136: ...rt check valve Prevents backflow of tank and return water into the product water PT3 Pressure transducer 3 Product water pressure transducer Senses the pressure of the product water WP2 Product water...

Страница 137: ...oduct water return solenoid valve Provides backpressure on the product water line Opens during cleaning sanitizing disinfecting modes CK5 Check valve 5 Prevents RO feed water from entering the tank FC...

Страница 138: ...2 Concentrate water solenoid valve Closed during run mode Has orifice hole to allow controlled flow of water through when valve is closed SV3 Solenoid valve 3 Product divert solenoid valve Opens to su...

Страница 139: ...ssure transducer 2 Pump pressure transducer Senses the pressure of the water coming out of the pump MS1 Membrane switch 1 Ensures membrane is present and in proper position HPP High pressure pump Cont...

Страница 140: ...water level in the upper part of the tank LS2 Level switch 2 Senses water level in the middle of the tank LS3 Level switch 3 Senses the water level in the lower part of the tank CK6 Check valve 6 Pre...

Страница 141: ...Millenium HX RO System 3030226 Rev D 7 13 Drawings 7 2 Flow Schematics 7 2 1 Run Mode...

Страница 142: ...Millenium HX RO System 3030226 Rev D 7 14 Drawings 7 2 2 Divert to Drain...

Страница 143: ...Millenium HX RO System 3030226 Rev D 7 15 Drawings 7 2 3 Heat Chemical Purge...

Страница 144: ...Millenium HX RO System 3030226 Rev D 7 16 Drawings 7 2 4 Heat Chemical Recirculation...

Страница 145: ...Millenium HX RO System 3030226 Rev D 7 17 Drawings 7 3 Electrical Diagram...

Страница 146: ...ls per treatment X Record rejection water quality X Record pre filter pressures X Disinfect the system minimum X Bacteria Endotoxin test X Visually inspect pre filter X Clean RO membrane X Sanitize RO...

Страница 147: ...Millenium HX RO System 3030226 Rev D 7 19 Drawings NOTES...

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Страница 149: ...Millenium HX RO System 3030226 Rev D 8 1 Spare Parts Millenium HX RO System CHAPTER 8 SPARE PARTS...

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Страница 151: ...ME21165 FUSE 1 5A SLO BLO ME21077 FUSE 1A SLO BLO 3026760 TRANSFORMER 120 240 VAC 3028351 PROGRAMABLE LOGIC CONTROLLER 3030223 VFD PUMP MOTOR ONLY 3030224 VDF CONTROLLER W CABLE 3026013 PCB QUALITY B...

Страница 152: ...VALVE 5 SV5 3027847 TANK ASSEMBLED 3025950 O RING VITON 014 375 83 002 O RING BUNA N 3 8 SF FITTINGS 347 63 995 O RING BUNA A FLOW QD 3025853 QUALITY PROBE RING VB1 374 06 104 STRAIGHT SPEED FIT 3 8...

Страница 153: ...EN HOSE THREAD 3027389 QUICK DISCONNECT FEMALE FOR FEED PORT GREEN ME40561 SPEED FIT FOR RELIEF AND WASTE PORT ME40677 SPEED FIT FOR PRODUCT RETURN PORTS ME42082 QUICK DISCONNECT MALE FOR FEED HOSE GR...

Страница 154: ...PH LIQUID 3029765 MINNCARE HD DISINFECTANT 4 x 1 QUARTS 3031105 MINNCARE HD DISINFECTANT 6 X 90 Ml TESTS 185 40 031 HARDNESS TEST KIT ME14604 SILT DENSITY INDEX SDI TEST KIT 3024671 TOTAL CHLORINE TES...

Страница 155: ...Millenium HX RO System 3030226 Rev D 8 7 Spare Parts NOTES...

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Страница 157: ......

Страница 158: ...6 Sourethweg 11 1A International Business Skippack PA 19474 1429 Plymouth MN 55447 Burlington ON L7N 3W9 6422 PC Heerlen Park 05 01 Tel 484 991 0220 Tel 484 991 0220 Canada The Netherlands Singapore 6...

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