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Wartungs- und Reparaturanleitung 

 

 

 

 

Alphaclassic / Betaclassic 

Maintenance and Repair Instruction   

     

1118 

 

 

 

 

                         1118.0XGB_ 06 

      Page:  5 

 

1. Design and functional description 

 

The main components:

 

- Transformer (1118.02/03) 
- Charging unit, Batteries (1118.02/03) 
- DC motor (1118.02/03) 
- Hydraulic pump (1118.02/03) 
- Pedal pump 
- 6/3 directional valve with selector calotte 
- Lowering valve 
- Hydraulic pressure lines, hydraulic cylinders 
- Lowering valve (check valve)

 

 
For further information refer to the technical description and to the operating instructions 
 

Description 

 
1118 is a mobile O.R. table that is also available as a electrical-hydraulic version. Actuation of its hydraulic 
cylinders is selected by means of a selector calotte.  
A 6/3-channel valve (1) [6 connections, 3 switch positions] is used to control the oil flow. Channels are switched 
depending on the position of the selector calotte to either extend or reverse the piston rod of the selected cylinder. 
2 combined switch&check valves (2) are assigned to the 6/3-channel valves  of the tilting and the  
trendelenburg functions. Channels of these combined switch&check valves are opened or closed by means of the 
oil flow coming from the 6/3-channel valve. 
2 lowering valves (check valves) (2) for tilting and trendelenburg belong to the 6/3 directional valve that are  
controlled i.e. opened or closed, by means of the oil flow of the 6/3 directional valve. 
The A and B channels of these lowering valves are closed in quiescent position in order to prevent the piston rod 
from being pushed back under load.  
Depending on the position of the selector calotte the functions “tilting” and “trendelenburg” are actuated. 
In neutral position of the selector calotte the height cylinder is selected. Contrary to the tilting and trendelenburg 
cylinder, the height cylinder is a single-acting type 
 
To move the table downward the lowering valve (3) must be actuated by means of the separate pedal lever. 
- see also the description in the operating instructions.   
 

 

Transformer and charging unit – only types with electrical option (1118.02)

 

The O.R. table is supplied with the mains voltage via a 2-conductor cord with a standard inlet-plug and a mains 
plug. The transformer is equipped with a voltage selector to adapt the O.R. table correctly to the on-site voltage 
(100...240 V). The primary winding consists of four parts – 2x104 V and 2x12V. 
To select a voltage of e.g. 230V, all four parts of the winding are connected in series (=232V). 
The lower limit of voltages that can be selected is achieved in that both the 104V-windings are connected parallel. 
A temperature fuse (133°C)  is integrated in the primary winding. This fuse cannot be replaced i.e. the complete 
transformer must be replaced if this fuse has blown. 
The secondary windings provide 2x14V as a supply voltage for the charger board A3. 
The 2 batteries and the 24V-DC-motor are connected to the charger board A3. These 2 parts are located in the 
base of the O.R. table. 
The AC voltages (2x24V) from the transformer are used to produce 2 charging voltages of 13.75V that are 
regulated separately. Each of these voltages is connected to one battery. 
 

Batterien (1118.02/03)  

The batteries used for this O.R. table are maintenance-free lead-gel types. These batteries supply the motor with 
24V DC, . 2 batteries with are capacity of 7Ah are sufficient for 1118.02 – batteries with a capacity of 15Ah are 
used for 1118.03. The period for which the O.R. table can be operated by the batteries depends on the power 
consumption of the motor and the time for which the motor is actually running. The nominal current consumption 
of the motor is app. 7A. 
According to the supplier, the useful lifetime of the batteries is 5-6 years. 
This is equivalent to 300 cycles of charging/discharging when the batteries are charged weekly. 

Содержание 111801

Страница 1: ...111801 02 03 Betaclassic Alphaclassic Maintenance and Mobile O R table Repair Instructions MAQUET GmbH Co KG Postfach 2162 D 76411 Rastatt Telefon 07222 932 0 1118 0XGB_06 06 2005 English...

Страница 2: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 1...

Страница 3: ...0 positioning 1118 03 14 3 6 Corded hand control 1118 03 15 3 7 IR remote control 1118 03 15 4 Identification of faults what to do if 16 5 Repair work instructions for replacement of components 18 5...

Страница 4: ...ually assuming between 200 and 300 hours in service each year Damaged and or defective components can be replaced by following the instructions given in this manual Special tools and equipment will be...

Страница 5: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 4 1 3 2...

Страница 6: ...is a single acting type To move the table downward the lowering valve 3 must be actuated by means of the separate pedal lever see also the description in the operating instructions Transformer and ch...

Страница 7: ...the internal circuit is supplied by the connectors 0V and 5V B is used to switch the controller unit A4 ON and OFF The line DATA is used for bi directional communication between hand control and contr...

Страница 8: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 7 3 5 Charger unit 0970 2083 1118 A RD BK 22 5...

Страница 9: ...n bright light for 1 2 min good charge capacity Weak battery Light becomes visibly darker after app 1 min Voltage drops below 10 V To be sure about the test result a weak battery should be charged and...

Страница 10: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 9 3 1 3 2 3 3 4 90 bar 1118 01 02 100 bar 1118 03 1118 03 1118 01 02...

Страница 11: ...tion Move the base casing upward and secure it to the table top Fluid level should be above the minimum and below the maximum markings at the tank 4 System pressure The nominal system pressure of O R...

Страница 12: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 11 1118 01 02 1118 03 3 5 3 3 4...

Страница 13: ...lve 3 must close Within the following 10 minutes the pressure must not drop below 70 bar Please note the pressure diagram Y If the pressure suddenly drops at the beginning by app 10 30 bar and remains...

Страница 14: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 13...

Страница 15: ...button the valve 3 must close The presssure of 100 bar must not drop below 70 bar within a period of 30 min See graph in the pressure diagram Y If the pressure suddenly drops at the beginning by app 1...

Страница 16: ...the mode Modus READ DATA BUS 1132 Test whether the supply voltage for the hand control 5 Volt is present IR remote control 1118 03 only Test IR remote control functions and function of the charging s...

Страница 17: ...place the 6 3 channel valve if necessary A channel within the lowering valve may be blocked tilting and trendelenburg functions fail Height adjustment moves downward only very slowly or not at all or...

Страница 18: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 17 5 1 5 2 3 4 1 7 12 10 11 8 9...

Страница 19: ...s 1 of the bellows 2 Lower the casings and remove the bellows Column casing Bend the 2 clips 10 of the uppermost segment of the casings 5 to enable removal of the bracket 11 Remove the uppermost segme...

Страница 20: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 19 5 2 11 4 8 3 15 8 14 13 16 17 10 7 2 5 1 12 6...

Страница 21: ...e the assembly trolley with the table top to the side Remove the frame plate 10 pay attention to the position of assembly Replace the column guiding Fully extend the height cylinder Disconnect and sto...

Страница 22: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 21 5 3 2 1 3 6 7 8 2 4 5...

Страница 23: ...d correctly Assemble in reverse order Secure the screws 1 with Loctite 245 Locking castors with brake lever Remove the fixation screws 3 of the actuator shaft 4 Tilt the O R table aside and lay it dow...

Страница 24: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 23 5 4 1 2 3 5 4 P T...

Страница 25: ...Unplug X5 at the charger board voltage supply Remove the micro switch 1 Tilt the O R table to one side and lay it down on the floor Remove the lower base casing Press the pump lever 2 downward and rem...

Страница 26: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 25 5 5 4 6 2 5 1 3...

Страница 27: ...the O R table and lay it down on the floor Remove the lower base casing Mark the position in which the 6 3 directional valve 5 is fixed Disconnect all hydraulic lines and stopper them Remove 3 fixati...

Страница 28: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 27 5 6 1 2...

Страница 29: ...o the table top Adjust the column to the uppermost position Tilt the O R table and lay it down on the floor Remove the lower base casing Disconnect and stopper all hydraulic lines Remove 3 fixation sc...

Страница 30: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 29 1118 01 02 1118 03 height tilt trendelenburg 5 7 4 3 2 1 X12 X2 5 6 7...

Страница 31: ...in reverse order Apply some vaseline grease onto the o rings before assembly Torque down the hollow screws 4 at 10 Nm Replacement of 5 3 directional valve type 1118 03 Remove the column casing see 5...

Страница 32: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 31 5 8 4 5 7 3 1 2 3 3 6 1...

Страница 33: ...Remove the casings of the base and the column Set the O R table on wooden blocks Remove the fixation screw 6 of the cylinder Pull the cylinder off and disconnect the hydraulic line 7 Assemble in rever...

Страница 34: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 33 5 9 4 2 1 3 1 1118 02 1118 03 1118 02...

Страница 35: ...e where the tank is located Remove the lower base casing Unscrew P and T lines and stopper them Disconnect the grounding cable from the motor housing Remove the fixation screws 1 and remove the hydrau...

Страница 36: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 35 1 2 4 5 7 8 9 10 3 6 X5 11 5 10...

Страница 37: ...pply at first connect the batteries at the very last plug X5 Measure the charging voltage test the functions Batteries Disconnect the O R table from the mains supply Loosen the upper base casing 3 lif...

Страница 38: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 37 1 2 5 10 4 3 X5 6 5 7 9 8...

Страница 39: ...tion to the polarity markings red black Please note Connect the O R table to the mains supply at first connect the batteries at the very last plug X5 Batteries 1118 03 Disconnect the O R table from th...

Страница 40: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 39 10 8 9 11 1 7 2 3 5 4 5 11...

Страница 41: ...and 5 Turn the gas spring 7 to the front and unscrew it Assemble in reverse order Please note The actuator pin of the gas spring 7 must be fully released as long as it is not actuated Gas spring of th...

Страница 42: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 12...

Страница 43: ...lly push the locking catch 14 back and fix it by means of a grip tool Route the cable 4 through the adjustment screw the eye of screw 8 the spring 9 and the guide 11 The end piece of the cable 4 must...

Страница 44: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 43 5 13 3 2 1 4 5...

Страница 45: ...table top to level position Support the table top by means of the assembly trolley Remove the seat plate 1 Open the bellows 3 as far as necessary Remove 4 screws 2 at each side Lower the O R table to...

Страница 46: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 45 5 14 1 4 5 2 7 10 9 8 11 13 12 15 13 3 6 14...

Страница 47: ...oth back plates 2 the cover plates 3 the bearing bolt 4 2 screws 5 of the lateral support bar 6 at one side the grub screws 8 of the securing rings 9 at both sides of the drive tube 7 Slide the securi...

Страница 48: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 47 5 14 16 17 18 22 19 20 23 7 13 10...

Страница 49: ...23 can also be replaced at this stage Assemble in reverse order Please note To ensure parallel positioning pay attention to the following order of assembly The drive tube 7 is to be installed after al...

Страница 50: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 49 5 15 1 2 A1 A1 A4 S3 6...

Страница 51: ...Remove the fixation screws 2 Remove the Controller board A1 along with the IR receiver board A4 Separate the IR receiver board A4 from the controller unit A1 Replace the board s if necessary Set the I...

Страница 52: ...Wartungs und Reparaturanleitung Alphaclassic Betaclassic Maintenance and Repair Instruction 1118 1118 0XGB_ 06 Page 51 5 16 1 B3 B4...

Страница 53: ...ed between the green and the black connector cable i e the centre of the adjustment range is 2 5V Adjustment setting Move the table top to a horizontal position by means of the hand control tilting tr...

Страница 54: ...service maquet de Internet www maquet com Technische und konstruktive nderungen vorbehalten The right is reserved to make technical and design changes Sous r serve de modifications dues au d veloppem...

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