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MANN+HUMMEL ProVent 100, Руководство по установке и обслуживанию, Страница: 2 / 29

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 MANN + HUMMEL ProVent 

 MANN+HUMMEL Industrial Filters 

 

         2 

Contact information 

This installation and maintenance manual is a 
component part of the scope of delivery. It 
must be kept in a safe place and remain with 
the equipment in the event of resale. 

We reserve the right to make technical 
improvements to the products described in 
this installation and maintenance manual 
without notification. 

Reprinting, translation and copying of this 
document, or extracts of it, by any means 
requires the written approval of the publisher. 

Copyright remains with the publisher. 

This operating and maintenance manual is 
not subject to an updating service.  

Information on the current status is available 
from 

 

MANN+HUMMEL GMBH 

Geschäftsbereich Industriefilter 

(Industrial Filters Business Division) 

Brunckstr. 15 

D - 67346 Speyer 

Internet: 

http://www.mann-hummel.com/

 

E-mail: 

[email protected]

 

Contents 

1

 

Foreword ............................................................ 2

 

2

 

Safety.................................................................. 3

 

2.1

 

Warning notes and symbols ....................... 3

 

2.2

 

General information .................................... 3

 

2.3

 

Intended use............................................... 3

 

3

 

Function Description ........................................ 4

 

4

 

Assembly ........................................................... 6

 

4.1

 

General information .................................... 6

 

4.2

 

Requirements for installation location ........ 7

 

4.3

 

Connecting oil return fitting......................... 8

 

4.4

 

Installing ProVent ....................................... 9

 

5

 

Maintenance .................................................... 13

 

5.1

 

Maintenance plan ..................................... 13

 

5.2

 

Changing oil separator element ............... 13

 

5.3

 

Seal change.............................................. 20

 

5.4

 

Troubleshooting........................................ 21

 

5.5

 

Disposing of parts..................................... 21

 

6

 

Technical Data................................................. 22

 

6.1

 

Dimensions............................................... 23

 

7

 

Related Documents......................................... 28

 

 

1 Foreword 

This Installation and Maintenance Manual is 
intended to help become familiar with the oil 
separators of the ProVent series and their 
proper use. 

The installation and maintenance manual 
contains important information on operating 
the components safely, properly and 
economically. Observation of the manual 
helps avoid potential risks, reduce repair 
costs and downtimes as well as improve 
machine reliability and increase its service 
life. 

 

The instructions must be made accessible to 
any person charged with working on the 
device. 

 

The respective existing national 
environmental protection regulations 
(especially on the disposal of removed parts), 
the general accident prevention regulations 
and the other generally recognised safety-
related and industrial safety and health rules 
must be complied with. 

 

We reserve the right to make technical 
changes to the oil separator and/or changes 
to the content of this installation and 
maintenance manual. 

 

Information for the operator: 

The operator is responsible for the provision 
of working equipment complying with basic 
health and safety requirements in accordance 
with the Ordinance on Industrial Safety and 
Health. This also includes deploying the work 
equipment such that it is only used within the 
scope of its intended use. The operator can 
define individual maintenance and service 
plans and intervals in addition to those 
stipulated in the installation and maintenance 
manual. 

Содержание ProVent 100

Страница 1: ...ase 0911 MANN HUMMEL ProVent Oil Separator for Open and Closed Crankcase Ventilation Systems Models 100 150 200 400 800 Installation and Maintenance Manual Model 150 Model 150 Model 400 Model 800 Mode...

Страница 2: ...21 6 Technical Data 22 6 1 Dimensions 23 7 Related Documents 28 1 Foreword This Installation and Maintenance Manual is intended to help become familiar with the oil separators of the ProVent series an...

Страница 3: ...by gas or for crankcase ventilation of diesel and gas engines Any other use above or beyond this is considered unintended use The manufacturer supplier is not considered liable for damage resulting fr...

Страница 4: ...r flowing through the oil separator the blow by gas is routed via the outlet fitting into the open In the process overpressure results in the crankcase during operation With a close crankcase ventilat...

Страница 5: ...dustrial Filters 5 Fig 1 Overview of ProVent series 2 3 8 1 1 2 3 1 7 6 3 4 5 5 8 6 8 6 13 ProVent 150 ProVent 200 ProVent 800 ProVent 400 ProVent 100 8 7 11 5 2 10 10 1 7 5 3 2 6 4 8 7 1 2 5 3 6 7 10...

Страница 6: ...ed are damaged please inform MANN HUMMEL immediately The assembly of the ProVent and the installation of the lines may only be carried out by qualified persons instructed for this purpose It is essent...

Страница 7: ...nsured that the existing blow by gases do not endanger persons or objects The ProVent system can be mounted on the engine or the frame of the machine vehicle with the holder 5 The arrow on the ProVent...

Страница 8: ...return fitting Connecting above oil level An optionally available non return valve is required for this connection version The oil return fitting 6 is connected to the non return valve with a drain l...

Страница 9: ...fficient length of hose is pushed on and secure with hose clamps see Chap 4 2and 4 3 Connect the oil return hose and non return valve if necessary to the oil sump To ensure proper functioning the ProV...

Страница 10: ...e to be flexibly adjusted to the installation situation Remove the retaining clip 1 upward from the groove and turn the holder into the desired position Press the holder together somewhat in the desir...

Страница 11: ...position and engage the retaining clip in the groove again Mount the holder in the vertical position Recommended tightening torque for M8 screws 10 Nm Ensure sufficient strength of the screw and nut...

Страница 12: ...crew with the nut Tightening torque 9 Nm Mount the holder in the vertical position Ensure sufficient strength of the screw and nut material Connect the hoses to the inlet 3 outlet 4 and oil return fit...

Страница 13: ...vary greatly depending on the actual oil available and the dirt soot content in the blow by gas 5 2 Changing oil separator element When working on the ProVent place a collecting vessel underneath it...

Страница 14: ...ProVent Ensure correct seating Screw on the lit in the previous position again Tightening torque 4 Nm Reconnect the drain hose if necessary Fig 11 Changing oil separator of ProVent 100 ProVent 150 Det...

Страница 15: ...oil separator of ProVent 150 ProVent 200 Screw off the lid in the direction of the arrow of the lid marking If the lid is difficult to remove use a suitable aid see Fig 14 Fig 14 Detaching lid of Pro...

Страница 16: ...lid in the direction of the arrow of the lid marking Fig 16 Opening lid of ProVent 400 1 If the lid is difficult to remove use a suitable aid see Fig 17 Fig 17 Opening lid of ProVent 400 2 Remove the...

Страница 17: ...with the oil separator element on the housing When doing so watch the position of the inlet and outlet fitting arrows on housing and lid 1 face in the same direction see Fig 20 Press the lid onto the...

Страница 18: ...lid This loosens the lid Fig 22 Removing lid of ProVent 800 Remove the lid with the oil separator element Fig 23 Removing oil separator of ProVent 800 Pull the oil separator element off the lid fittin...

Страница 19: ...MMEL Industrial Filters 19 Place the lid with the oil separator on the housing When doing so watch the position of the inlet and outlet fitting marking see Fig 25 Close the quick connect couplings Fig...

Страница 20: ...t for ProVent 200 LC 5001 X HE LC 5002 X UE Service Kit for ProVent 400 LC 10 001 X HE Service Kit for ProVent 800 LC 16 001X HE HE High Efficient Medium UE Ultra High Efficient Medium New separator e...

Страница 21: ...ing Correct if necessary Conduct maintenance Increased crankcase pressure Separator element exhausted Kinked or clogged hose Conduct maintenance Check hose and correct if necessary Oil drain off not e...

Страница 22: ...ation position vertical Permitted angled position of high axis 45 in all directions Inlet 2 positions 1 position additional on request Positioning Outlet 4 positions can be rotated in 3 steps 12 posit...

Страница 23: ...MANN HUMMEL ProVent MANN HUMMEL Industrial Filters 23 6 1 Dimensions ProVent 100 Holder Rotation in 90 steps possible Outlet Inlet Min element removal height Oil return...

Страница 24: ...MANN HUMMEL ProVent MANN HUMMEL Industrial Filters 24 ProVent 150 Inlet Outlet Min element removal height Oil return Position variable...

Страница 25: ...MANN HUMMEL ProVent MANN HUMMEL Industrial Filters 25 ProVent 200 Min element removal height Inlet Outlet Oil return Holder Rotation in 30 steps possible...

Страница 26: ...MANN HUMMEL ProVent MANN HUMMEL Industrial Filters 26 ProVent 400 Min element removal height Inlet Outlet Oil return...

Страница 27: ...MANN HUMMEL ProVent MANN HUMMEL Industrial Filters 27 ProVent 800 Inlet Outlet Oil return Position variable 360 Min element removal height...

Страница 28: ...NN HUMMEL Industrial Filters 28 7 Related Documents The following documents must also be observed and applied in addition to this Operating and Maintenance Manual Technical data in accordance with res...

Страница 29: ...performance capabilities of the products Filters for the international spare parts market are sold under the names of internationally renowned customer brand names as well as our own MANN FILTER bran...

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