Manitowoc M-45 Скачать руководство пользователя страница 19

Section 5

Before Calling for Service

Part Number 020002392

04/09

5-1

Section 5

Before Calling for Service

Checklist

If a problem arises during operation of your dispenser, follow the checklist below before calling service. Routine 
adjustments and maintenance procedures are not covered by the warranty. 

Problem

Possible Cause

To Correct

Dispenser will not dispense ice (and NO 
SOUNDS are heard when machine is 
activated).

No power.

Check electrical connection.

Loose wire in electrical system.

Thoroughly check all wire connections.

Dispenser overloaded with ice.

Remove ice from dispenser until unit will 
operate.

Motor not working.

Check thermally protected motor. 
Replace motor or capacitor if necessary.

Dispenser will not dispense ice (motor 
runs but no ice movement is heard in 
bin).

No ice in bin.

Fill dispenser with ice.

Door not opening.

Check rocking chute mechanism or 
electric solenoid operation.

Paddle wheel slipped from the agitator 
motor.

Rotate paddle wheel counter clockwise to 
lock it back into motor shaft.

Excessive clustering or bridging of ice.

Loaded ice not broken up. (Caution: 
Super cooled ice is not covered by the 
Servend warranty.)

Break ice clusters before manually filling 
the dispenser. (See ice 
recommendations.)

Excessive water spilling from the ice 
machine.

Adjust ice machine to eliminate water 
spillage.

Poorly adjusted ice machine.

Adjust ice machine to eliminate large 
waffle shapes.

Extremely low usage of the dispenser.

Lower the ice level in the bin.

Ice dispenses continuously.

Misaligned microswitch.

Adjust microswitch.

Agitation timer set incorrectly.

Test agitation timer.

Thumping noise or irregular sound at a 
particular area of the dispenser.

Shaved ice clusters in the bitn.

Remove clusters, discover why ice is 
shaving, and then repair.

Dispensing crushed ice or reduced 
dispensing speed.

Water spillage from ice machine into 
dispenser bin.

Adjust ice machine.

Agitation timer.

Test agitation timer.

Bridge of ice sheet is too thick.

Adjust ice machine.

Paddle wheel area broken or cracked.

Replace paddle wheel area.

Ice clusters in bin.

Break up or remove clusters.

Door not fully open.

Adjust door.

Door will not close.

Ice jammed in chute.

Adjust bridge in ice machine or, when 
manually filling, break up clusters.

Door and/or door lock has come out of 
place.

Replace door and lock into proper 
position.

Mounting brackets for rocking chute have 
spread too far apart.

Stretched during removal for cleaning or 
maintenance.

Bend parts into shape.

Содержание M-45

Страница 1: ...e Manual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers M Series Ice Dispensers Part Number 020002392 04 09 ...

Страница 2: ...e sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will ...

Страница 3: ...General 2 1 Location 2 1 Dimensions 2 1 Pre installation Checklist 2 2 Double Check 2 2 Also Consider The Location Of The Following Items Before Installation 2 2 Electrical 2 3 General 2 3 Minimum Circuit Ampacity 2 3 Electrical Requirements 2 3 Voltage 2 3 Minimum Circuit Amperage Chart 2 3 Grounding Instructions 2 3 Drains 2 5 OPTION A 2 5 OPTION B 2 5 Step by Step Installation 2 6 General 2 6 S...

Страница 4: ...3 2 Operation Checks and Adjustments 3 2 Section 4 Maintenance Preventive Maintenance 4 1 Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleaning 4 2 Disassembly 4 3 Disassembly for Cleaning and Maintenance 4 3 Disassemble the Rocking Chute 4 3 Re Installing the Paddle Wheel Guard 4 4 Removal Of The Gearmotor 4 4 Shipping Storage and Relocation 4 4 Section 5 Before Calling for Service Checklist 5 1 ...

Страница 5: ...___________________ Installation Date ______________________________ Unit Inspection Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carrier Request a written inspection report from a claims inspector to document any necessary claim Model Numbers This manual covers the following models HOW TO READ A MODEL NUMBER Accessorie...

Страница 6: ...y specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBE to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBE factory No equipment may be returned to MBE without a written Return Materials Authorization RMA Equi...

Страница 7: ...uipment or in direct sunlight and must be protected from weather The countertop must be level Verify that the countertop can support the weight of the dispenser or the dispenser ice machine combination plus the weight of the stored ice Water lines drains and power outlet must be within 6 1 8 m of location Dimensions Important Failure to follow these installation guidelines may affect warranty cove...

Страница 8: ...DOUBLE CHECK ALSO CONSIDER THE LOCATION OF THE FOLLOWING ITEMS BEFORE INSTALLATION Do you have enough space to install the dispenser Do you have a minimum of 6 inches 15 3 cm clearance on all sides Is the countertop level Can the countertop support the weight of the dispenser plus the weight of the stored ice Water line Drain Power outlet Heating and air conditioning ducts ...

Страница 9: ...d into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Important Due to continuous improvements this information is for reference only Please refer to the dispenser serial number tag to verify electrical data Serial tag information overrides information listed on this p...

Страница 10: ...y pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Contact the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appl...

Страница 11: ...ll drain tubes OPTION B One drain tube fitting is with a straight connector This fitting attaches to the bin drain fitting Underneath the dispenser toward the front of the dispenser is the bin drain Attach the straight fitting to the bin drain outlet Slip the drain tubing over the tubing end of the fitting Secure the tubing with the hose clamp provided The second drain tube fitting is a 90 bend Th...

Страница 12: ... factory is a length 1 8m 6ft of vinyl tubing One half of this tubing is to be used for the bin drain with the other half of the tubing used for the drain pan drain Attached to the tubing are two tubing adaptors 6 If beverage valves are supplied with your dispenser connect them to the beverage system at this time according to the information supplied by the beverage supplier 7 Route the electric w...

Страница 13: ...has been stored in freezers below 32 F Should it be necessary to temporarily use super cooled ice allow the ice to warm at room temperature for 25 to 30 minutes before placing the ice in the dispenser Ice Chute Ice Bin Electrical Box Gear Motor Drain Pan Paddle Wheel Agitator Rocking Chute RECOMMENDED ICE OTHER ICE SIZES AND SHAPES Dice 7 8 x 7 8 x 7 8 2 2 x 2 2 x 2 2 cm Half Dice 3 8 x 1 1 8 x 7 ...

Страница 14: ...egin by observing the chute by slowly pushing against the rocking chute When the ice delivery switch clicks measure the distance from the door stops on the rocking chute bracket to the door The distance between the two should be no more than 1 4 but no less than 1 16 Begin by observing the chute by slowly pushing against the rocking chute When the ice delivery switch clicks measure the distance fr...

Страница 15: ...00 367 4233 for more information about our ProActive Maintenance Program Cleaning DAILY CLEANING All cleaning must meet your local health department regulations The following cleaning instructions are provided as a guide To clean the merchandiser splash panel and exterior of unit 1 Unplug unit 2 Lift the grid and remove it from the drain pan 3 Using mild soap warm water and a clean cloth wipe the ...

Страница 16: ...lons of sanitizing solution by mixing 1 2 ounce of household bleach that contains 5 25 sodium hypochlorite with 2 gallons of 120 F water The mixture should not exceed 100 PPM of chlorine Or mix a solution of any approved sanitizer following the directions for mixing and applying the sanitizer 7 Sanitize the ice bin and cold plate with the sanitizing solution for at least 10 seconds 8 Allow to air ...

Страница 17: ...ar toward the back of the unit until the agitator is free of the paddle wheel hub DISASSEMBLE THE ROCKING CHUTE 1 Loosen the two knurled fasteners that hold the merchandiser in place 2 Remove the merchandiser 3 Remove outer bracket 4 Remove door lock 5 Remove door and ice chute 6 To remove the the finger guard reach inside the bin chute push the paddle wheel guard to one side 7 Gently twist the gu...

Страница 18: ...ull the agitator forward then out of the dispenser 5 Remove the paddle wheel from the dispenser by pulling the hub of the paddle wheel to the back of the bin and off the gear motor shaft 6 Remove the four bolts from the front wall of the dispenser These bolts mount into the gear motor case 7 Remove the front from the dispenser and expose the gear motor 8 Disconnect the electric connector from the ...

Страница 19: ...he Servend warranty Break ice clusters before manually filling the dispenser See ice recommendations Excessive water spilling from the ice machine Adjust ice machine to eliminate water spillage Poorly adjusted ice machine Adjust ice machine to eliminate large waffle shapes Extremely low usage of the dispenser Lower the ice level in the bin Ice dispenses continuously Misaligned microswitch Adjust m...

Страница 20: ...Before Calling for Service Section 5 5 2 Part Number 020002392 04 09 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 21: ......

Страница 22: ...ure Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2008 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020002392 04 09 ...

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