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Manitowoc AJ-100CE, Инструкция по установке/эксплуатации и техническое руководство

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ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.

Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, main-
tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period.  This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency.  Use of generic replacement parts may create a hazard and void war-
ranty certification.

The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service.  Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer.  Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.  

Accessory components not installed by the factory carry a (1) one year parts warranty only.  Accessory components such as table limit switch-
es, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included.  Labor to repair or replace
these components is not covered by Jackson MSC.

This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unau-
thorized persons, improper installation,  if serial number has been removed or altered, or if unit is used for purpose other than it was origi-
nally intended.  

TRAVEL LIMITATIONS

Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles.  Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.

WARRANTY REGISTRATION CARD

The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.

REPLACEMENT PARTS WARRANTY

Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.

PRODUCT CHANGES AND UPDATES

Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.

THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC.  JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.  UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.

ITEMS NOT COVERED

This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strain-
ers at anytime.  Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation.  In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation.  Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.

MANUFACTURERS WARRANTY

ONE YEAR LIMITED PARTS & LABOR WARRANTY

i

Содержание AJ-100CE

Страница 1: ...DING SIDE LOADER D226 EXTERNAL STEAM BOOSTER Jackson MSC LLC P O Box 1060 Barbourville KY 40906 606 523 9795 Fax 606 523 9196 www jacksonmsc com AJ 64 RACK CONVEYOR DISHMACHINE SERIES October 9 2009 P N 7610 002 30 93 Revision G AJ 64CE AJ 64CS AJ 86CE AJ 86CGP AJ 86CS AJ 100CE AJ 100CGP AJ 100CS ...

Страница 2: ...on if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION C...

Страница 3: ... PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE ...

Страница 4: ...2 F 05 02 06 MAW 7572 7730 7634 7743 7428 7571 7554 7475 7463 7462 7367 7789 Pawl bar for AJ 86 R L unit with a side loader option Updated scrap basket drawings Vent cowl assembly for a hooded side loader Service instructions for replacing wash rinse motors Added prison pawl bar packages Thermostat replacement kits updated drain quench assembly replaced wash thermostat 05930 121 67 72 with 05930 0...

Страница 5: ...SC LLC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical suppo...

Страница 6: ...ide Loader Left to Right Dimensions 23 Side Loader Right to Left Dimensions 24 Side Loader Installed Dimensions 25 D226 Steam Booster Dimensions 26 D226 Steam Booster Plumbing Line Drawings 27 Typical Electric and Gas Booster Dimensions 28 II INSTALLATION OPERATION INSTRUCTIONS Installation Instructions 30 Deliming Operations 33 Curtain Installation Diagram 34 Side Loader Installation Operation In...

Страница 7: ...s Drain Plumbing Assemblies 82 AJ 86 AJ 100 Drain Plumbing Assemblies Left to Right 83 AJ 86 AJ 100 Drain Plumbing Assemblies Right to Left 84 Drain Quench Assembly 85 Prewash Wash Motor Assemblies 86 Prewash Wash Pump Weldments 87 Prewash Upper Wash Arm Assemblies 88 Lower Wash Arm Assembly 89 Upper Lower Power Rinse Arm Assemblies 90 Final Rinse Assembly 91 Drive Assembly 92 Door Assemblies 94 P...

Страница 8: ...Primary Side 128 208 230 Volt 60 Hz 3 Phase Secondary Side 129 460 575 600 Volt 60 Hz 3 Phase Primary Side 130 460 575 600 Volt 60 Hz 3 Phase Secondary Side 131 AJ 86CS AJ 100CS 208 230 Volt 60 Hz 1 Phase Primary Side 132 208 230 Volt 60 Hz 1 Phase Secondary Side 133 208 230 Volt 60 Hz 3 Phase Primary Side 134 208 230 Volt 60 Hz 3 Phase Secondary Side 135 460 575 600 Volt 60 Hz 3 Phase Primary Sid...

Страница 9: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Страница 10: ...MACHINES 77 WATER TEMPERATURES AJ 64 86 100CE CS CGP MODELS WASH MINIMUM 150 F POWER RINSE MINIMUM 160 F FINAL RINSE MINIMUM 180 F FLOW PRESSURE PSI 20 5 FLOWRATE GPM AJ 64 86 100CE CS CGP 3 7 STEAM COIL TANK HEAT CS MODELS ONLY STEAM INLET PRESSURE PSIG 10 20 STEAM CONNECTION NPT 3 4 CONSUMPTION 15 PSIG lbs hr AJ 64 86 100CS CSL 100 MOTOR ELECTRICAL CHARACTERISTICS DRIVE MOTOR HP 1 4 WASH MOTOR H...

Страница 11: ...5 AMP 230 1 60 19 A 25 AMP 208 3 60 13 A 20 AMP 230 3 60 13 A 20 AMP 460 3 60 7 A 15 AMP AJ 86CE MODELS TYPICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT 208 1 60 145 A 200 AMP 230 1 60 134 A 175 AMP 208 3 60 86 A 110 AMP 230 3 60 79 A 100 AMP 460 3 60 39 A 50 AMP AJ 86CGP MODELS TYPICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT 208 1 60 26 A 35 AMP 230 1 60 26 A 35 AMP 208 3 60 17 A 25 AMP 230 3 ...

Страница 12: ...Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice D226 STEAM BOOSTER ELECTRICAL REQUIREMENTS VOLTAGE V 208 230 FREQUENCY HZ 60 PHASE SINGLE WATER REQUIREMENTS INCOMING WATER TEMPERATURE MINIMUM 110 F FLOW PRESSURE PSI 20 5 STEAM REQUIREMENTS INCOMING STEAM PRESSU...

Страница 13: ...imum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 14 355mm Scrap Trough Minimum 21 535mm 65 1 2 1665mm A Drive Unit Front View 75 1 2 1915mm 62 1 2 1588mm 29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 14 354mm Minimum 10 High Table Backsplash Scrap Trough 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C B 24 1 2 622mm 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rai...

Страница 14: ...Plate Floor Sink Or Drain With 3 76 mm Minimum Drain Line 25 637mm 64 1626mm 72 1829mm 80 2032mm 8 204mm 21 535mm 65 1 2 1665mm A Drive Unit Front View 75 1 2 1915mm 62 1 2 1588mm 29 737mm 6 1 2 165mm 10 254mm 7 178mm D E C 4 102mm 8 203mm 60 1 4 1528mm 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C B 24 1 2 622mm 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 ...

Страница 15: ...o be installed to meet local codes by installing contractor Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 1 25mm K J H G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Note Tub Will Accept a Ta...

Страница 16: ...m 21 535mm 60 1 4 1530mm Right to Left Legend to Drawing A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnecting hose provided by manufacturer G 3 4 NPT 140 F Water inlet for gas b...

Страница 17: ...4 102mm 8 203mm 14 354mm Minimum 10 High Table Backsplash Scrap Trough 60 1 4 1528mm 32 3 4 833mm 35 891mm 5 127mm 8 1 2 218mm C Left to Right Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connection J...

Страница 18: ...l connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4 NPT 180 F water to dishmachine Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to P...

Страница 19: ...3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F Prewash water inlet 3 4 NPT 110 F 140 F G Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Prewash Plan View Section with Cold Water Thermostat 16 3 4 425mm 16 1 4 415m...

Страница 20: ...2mm 94 2385mm 102 2588mm 65 1 2 1665mm 8 1 2 218mm C B 64 1626mm 22 557mm Base Unit Prewash Prewash Plan View Section with Cold Water Thermostat 16 3 4 425mm 16 1 4 415mm F G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Not...

Страница 21: ... 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT 180 F Water Inlet for wash tank fill final rinse tank heating From gas booster heater Interconnecting hose provided by manufacturer G 3 4 NPT 140 F Water inlet for gas booster heater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connecti...

Страница 22: ...chine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connection Flue to be installed to meet local codes by installing contractor L Prewash water inlet 3 4 NPT 110 F 140 F M Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Table to Table Overall 4 102 mm wide x 16 406 mm long...

Страница 23: ...10mm 8 1 2 218mm H J L M K F Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4 NPT 180 F wate...

Страница 24: ... B Dish Clearance Drive Unit Left Side 66 1 2 1692mm 3 79mm 1 2 15mm 84 2134mm A O N With Doors Open Rear of Machine 6 152mm 1 25mm 65 1 2 1665mm Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connectio...

Страница 25: ...l Note All vertical dimensions are 1 2 from floor due to adjustable bullet feet Prewash Plan View Section with Cold Water Thermostat 16 3 4 425mm 16 1 4 415mm F G 3 4 19 mm Table Turndown Flange 3 4 Max 21 533 mm Rack Rail Height Above Dishtable 1 4 6mm 5 16 8mm Rack Rail Tub Table Use Silicone Sealer Between Table and Lip of Machine to Prevent Leakage Recommended Table Fabrication Note Tub Will A...

Страница 26: ...eakage Recommended Table Fabrication Note Tub Will Accept a Table Flange Up to 24 7 8 632 mm Drive Unit Left Side 66 1 2 1692mm 1 2 15mm 84 2134mm A With Doors Open Rear of Machine 6 152mm 1 25mm C 34 864mm 8 1 2 217mm 21 533mm 25 635mm 12 307mm 25 635mm B Dish Clearance 65 1 2 1665mm 60 1 4 1530mm 62 1 2 1590mm 75 1 2 1919mm Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimu...

Страница 27: ...52mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High Table Backsplash Scrap Trough 6 152mm 36 914mm 31 1 4 795mm 6 1 2 165mm 26 1 2 673mm Front View C 41 1040mm 20 3 4 527mm 8 3 4 222mm 11 3 4 298mm 14 3 4 375mm 6 154mm 30 763mm 14 357mm 7 1 4 185mm 1 1 4 35mm F H G J K H G J K Legend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain con...

Страница 28: ...eater H 3 4 NPT 180 F Water Outlet connection to line on dishmachine Connection hose provided by manufacturer J 3 4 NPT Gas Connection K 4 OD Vent pipe connection Flue to be installed to meet local codes by installing contractor L Prewash water inlet 3 4 NPT 110 F 140 F M Cold water thermostat plumbing connection 3 4 NPT Optional Note All vertical dimensions are 1 2 from floor due to adjustable bu...

Страница 29: ...9mm 62 1 2 1590mm 29 737mm 10 254mm O 4 102mm G 24 609mm 59 3 4 1519mm N A 23 1 2 598mm 6 152mm 7 178mm D E B 33 1 2 851mm 8 206mm 14 356mm Minimum 10 High Table Backsplash Scrap Trough Front View C 10 255mm 12 1 2 316mm F 17 1 2 442mm 6 1 2 162mm 11 1 2 295mm 15 3 4 400mm 16 1 2 417mm 43 1092mm L H J M 11 1 4 285mm 13 1 2 345mm 23 3 4 604mm 38 966mm 6 1 4 159mm 5 3 4 148mm 4 1 4 110mm 8 1 2 218mm...

Страница 30: ...egend A Machine water inlet 3 4 NPT 180 F Hi temp 140 F Low temp minimum B Electrical connection C Drain connection 1 1 2 NPT D Vent collar Optional E Vent cowl standard F 3 4 NPT Steam connection G 3 4 NPT Condensate return H Steam electrical connection J 1 NPT Steam connection K 3 4 Condensate connection L 3 4 NPT Incoming 110 F water connection M 3 4 NPT 180 F water to dishmachine N Prewash wat...

Страница 31: ... LENGTH 8 4 1 2 MINIMUM 25 DISHWASHER 5 12 1 2 14 1 2 29 1 1 2 TABLE ROLL 20 3 4 OPENING 1 A A 1 2 MINIMUM 1 2 DISHTABLE USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PREVENT LEAK AGE WALL OF SIDE LOADER SECTION A A CENTER LINE DISHMACHINE SPLASH SHIELD VENT CONNECTION OPENING 1 1 2 DRAIN CONNECTED TODISHMACHINE DRAIN LINE CONVEYOR DISHMACHINE 15 for 30 Model 30 for 30 Model ...

Страница 32: ... DISHMACHINE LENGTH 4 1 2 MINIMUM 12 1 2 25 DISHWASHER 5 1 1 2 TABLE ROLL 20 3 4 OPENING 1 1 2 MINIMUM DISHTABLE 1 2 WALL OF SIDE LOADER USE SILICONE BETWEEN TABLE AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE SECTION A A CONVEYOR DISHMACHINE CENTER LINE DISHMACHINE VENT CONNECTION OPENING SPLASH SHIELD A A 1 1 2 DRAIN CONNECTED TO DISHMACHINE DRAIN LINE 15 for 30 Model 30 for 30 Model ...

Страница 33: ... INSTALLATION DIMENSIONS 25 Refer to chart above 34 23 or 30 10 4 23 SIDE LOADER DIMENSIONS 30 SIDE LOADER DIMENSIONS MODEL AJ 64 AJ 86 AJ 100 MODEL AJ 64 AJ 86 AJ 100 DIMENSIONS 95 117 131 DIMENSIONS 102 124 138 Left to Right installation shown for reference NOTE ALL DIMENSIONS ARE TYPICAL Depending on the width of the sideoloader ...

Страница 34: ...l 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE All dimensions are in inches and are for reference only 43 11 24 14 4 43 11 14 4 24 11 16 16 13 6 16 ...

Страница 35: ... 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS 27 Steam Booster Piping Double Tank Machine ...

Страница 36: ... below 3 4 NPT Nipple 2 1 4 3 1 4 7 7 8 200 mm 18 457 mm 6 152 mm 6 152 mm 3 1 4 83 mm 36 914 mm PMG 200 RIGHT SIDE VIEW Water Outlet Water Inlet Gas Inlet Alternate Flue Location TPRV 4 102 mm Vent Adapter Water Outlet Water Inlet Gas Inlet Water Outlet Electrical Electrical Water Inlet Gas Inlet 36 914 mm PMG 200 LEFT SIDE VIEW Water Outlet Water Inlet Gas Inlet Alternate TPRV Location Electric ...

Страница 37: ...29 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Страница 38: ...It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Harder water should be treated pri...

Страница 39: ...machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box Install conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block...

Страница 40: ...e the bulkhead plug in the side of the tub to install the deter gent concentration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control The 1 8 brass plugs on the incoming plumbing rinse injector may be removed to install rinse aid injection fittings All wires for the chemical injectors should be routed through one of the extra openings in th...

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