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MAINTENANCE HANDBOOK

- The maintenance handbook is provided by MANITOU’s dealer when the machine is put into service.

- It accompanies the machine throughout the guarantee period and subsequently enables regular monitoring of the

maintenance conducted on the machine in accordance with MANITOU’s recommendations.

- Maintaining the equipment ensures that it is available for use and its profitability.

- The MANITOU dealer can also propose maintenance programmes specially adapted to a variety of needs,

ensuring (through his own expertise and the use of MANITOU original replacement parts the equipment’s
maximum efficiency.

- We recommend that the maintenance handbook be carefully kept throughout the machine operating life and, in

particular, that it be handed over to the future owner it the machine is sold.

DATE

ACTUAL HOURS

ENGINEER’S SIGNATURE

50 HOURS

DEALER’S STAMP

REMARKS:

DATE

ACTUAL HOURS

ENGINEER’S SIGNATURE

100 HOURS

DEALER’S STAMP

REMARKS:

DATE

ACTUAL HOURS

ENGINEER’S SIGNATURE

1

50 HOURS

DEALER’S STAMP

REMARKS:

DATE

ACTUAL HOURS

ENGINEER’S SIGNATURE

200 HOURS

DEALER’S STAMP

REMARKS:

Содержание 105 VJR 2

Страница 1: ...2 547356 EN 09 11 2004 BP 249 Z I 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 YOUR DEALER OPERATOR S MANUAL THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ A...

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Страница 3: ...irst issue 19 02 2003 Up date P 3 5 02 06 2003 Up date P 3 5 01 09 2004 Corrections Chapter 2 modification of capacities updating images and drawings Chapter 3 modification of maintenance frequency 09...

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Страница 5: ...1 12 2 DESCRIPTION 2 1 CHARACTERISTICS 2 4 DIMENSIONS 2 6 CONTROL INSTRUMENTS 2 10 OPERATING THE PLATFORM 2 20 RESCUE PROCEDURE 2 22 3 MAINTENANCE 3 1 FILTER ELEMENT 3 3 LUBRICANTS 3 3 MAINTENANCE PER...

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Страница 7: ...1 1 1 INSTRUCTIONS 1 INSTRUCTIONS...

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Страница 9: ...nd must therefore assume responsibility for it Any user who copies original parts or has them copied exposes himself to legal risks The declaration of conformity is only binding on the manufacturer fo...

Страница 10: ...y operate the platform This training is the employer s responsibility When using the platform as a safety precaution another operator must be present on the ground Familiarise yourself with the platfo...

Страница 11: ...OR EVERY 5 HOURS OF OPERATION For your safety and that of others do not alter the structure or the settings of the different components of your platform yourself Hydraulic pressure Limit switch ratin...

Страница 12: ...is new see Chapter BEFORE STARTING THE PLATFORM FOR THE FIRST TIME Section 1 SAFETY INSTRUCTIONS AND ADVICE Check that the tyres are in good condition Before starting the platform check the hydraulic...

Страница 13: ...able clothing for driving the platform avoid loose hanging clothing When working in areas of through traffic avoid any risk of something becoming caught Keep your eyes in the direction of travel and a...

Страница 14: ...o close to electrical cables You are strongly advised to ensure that the safety rules on the site conform to the prevailing local regulations regarding all types of work near to electrical cables Do n...

Страница 15: ...he connections the hoses or a hydraulic component while the circuit is still pressurised Any manipulation or removal of the equalising valves that may be fitted to the jacks on your platform can prove...

Страница 16: ...re equipment near to the electrical components If necessary protect components liable to damage from penetration by water steam or cleaning products and protect the electrical components and connectio...

Страница 17: ...stomers On any orders for replacement parts or any request for technical information please always specify NB So that you can provide all these numbers easily you are recommended to write them down in...

Страница 18: ...s levels see Chapter MAINTENANCE INTERVALS and topping up if required The machine is filled with lubricant at the factory to suit average climatic conditions i e 15 C to 35 C For more severe use befor...

Страница 19: ...2 1 2 DESCRIPTION 2 DESCRIPTION...

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Страница 21: ...2 3...

Страница 22: ...pacity 4 8 cc 4 8 cc Pressure 220 bars 220 bars HYDRAULIC WHEEL MOTORS Type 332 cc hydraulic motor 332 cc hydraulic motor POCLAIN POCLAIN ELECTRICAL CIRCUIT Battery 24 V 270 Ah 24V 180 Ah Charger 24 V...

Страница 23: ...sion 3310 mm 3310 mm Weight of the platform 3280 Kg 2400 Kg Number of speeds 3 3 Max permissible slope 22 28 Max permissible tilt 5 ou 3 3 5 ou 2 105 VJR2 80 VJR TYRES 105 VJR2 Dimensions Load per Con...

Страница 24: ...2 80VJR A 2813 2813 B 1200 1200 C 1990 1990 D 85 85 E 244 244 F 1716 1716 G 990 990 H 1467 1467 I 29 29 J 1771 1771 K 100 100 L 2026 2026 M 520 520 N 1753 1753 O 2811 2811 P 6795 4347 Q 8320 5870 A B...

Страница 25: ...2 7 3 2 1 1 2 1 2 3 4 5 6 7 8 3 9 10 3 2 1 0 1 2 3 10 1 2 3 4 5 6 7 8 9 N O P Q 105 VJR 2...

Страница 26: ...2 8 80VJR 1 2 3 4 5 6 7 1 2 3 4 5 6 7 3 2 1 0 1 2 3 N O P Q...

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Страница 28: ...2 10 CONTROL INSTRUMENTS A GROUND CONTROL POINTS 13 HOURS 1 10 0 1 8 12 5 7 4 3 11 9 10 6 2 1...

Страница 29: ...R 3 MACHINE SERVICING LAMP 4 GREEN CHARGER CONNECTED TO MAINS SUPPLY LAMP 4 DEAD MAN BUTTON 5 STATE OF BATTERY CHARGE LED 7 EMERGENCY STOP 8 EXTENSION ARM RAISE LOWER CONTROL 9 TELESCOPIC MAST RAISE L...

Страница 30: ...2 12 CONTROL INSTRUMENTS B CONTROL POINT ON THE PLATFORM 17 18 15 14 19 24 24 20 16 22 21 23...

Страница 31: ...8 EMERGENCY STOP 19 ALARM BUZZER 20 DIFFERENTIAL LOCK CONTROL BUTTON 21 SOUND ALARM CONTROL BUTTON 22 OVERLOAD LAMP 23 TILT LAMP 24 POINTS FOR ATTACHING THE SAFETY HARNESS NOTE The terms RIGHT LEFT FR...

Страница 32: ...G LAMP THIS LAMP HAS TWO FUNCTIONS 1 This lamp is controlled by a timer which brings it on every 50 hours worked When the lamp is on this mean that the machine must be serviced see chapter PERIODICITY...

Страница 33: ...LATFORM This is the control point selector A Control is effected from the platform platform B Neutral position the platform controls are idle remove the key in this position C Control is effected from...

Страница 34: ...ting and lowering of the mast MAST LIFTING Place the base basket switch in the base position keep the dead man but ton pushed and push the switch 9 upwards MAST LOWERING Place the base basket switch i...

Страница 35: ...s overloaded this lamp comes on Ref 11 and 22 in the platform 12 TILT CONTACTOR This contactor monitors the tilt of the chassis If the tilt becomes excessive an alarm sounds discontinuously in the pla...

Страница 36: ...6 to raise or lower FORWARD REVERSE MOTION Select the movement with impulsion on button 17 on the left slow speed CRAWL slow speed but giving more power e g driving up the ramp of the truck on the rig...

Страница 37: ...pped with the exception of lowering of the telescopic mast and the extension arm It can therefore be returned to an acceptable level of tilt See also pages 2 to 5 B Overload The buzzer operates contin...

Страница 38: ...terms of tilt and slope the maximum speed in translation level movement the maximum power to the driven wheels NOTE You can raise the mast by about 0 15 metres or raise the extension arm to the horiz...

Страница 39: ...orm reaches the maximum of authorized tilt or slope the buzzer sounds intermittently and all movements are blocked except mast and pendular arm lowering lowering command If this happens re position th...

Страница 40: ...es or obstacles located below the platform platform IN THE EVENT OF ACCIDENT OR BREAKDOWN Whenever an accident or breakdown occurs which renders the electric control units inoperable the machine still...

Страница 41: ...on collerette flush TO LOWER THE PENDULAR ARM Remove the cap 6 Fig F Screw the valve 7 Fig F Screw the wheel 4 Fig E until movement starts When the operation is complete remember to loosen the valve 7...

Страница 42: ...E AXIS OF THE MACHINE Undo the lock nut Ref 8 Fig G Open unscrew the valve Ref 9 Fig G The turret rotation motor is then free Manually rotate the turret to place it in the desired position When the op...

Страница 43: ...celle to a vehicle to tow and control it Loosen locknut 1 Fig A Loosen knurled wheel 2 Fig B Press button 3 Fig C and hold it down hard against the block while using the back up pump button 4 Fig D to...

Страница 44: ...F G E 3 2 26 2 1 To apply the brakes momentarily pull valve 3 Fig E Once the towing operation has been carried out tighten knurled wheel 1 Fig F and locknut 2 Fig G...

Страница 45: ...3 MAINTENANCE 3 MAINTENANCE 3 1...

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Страница 47: ...2 297 hydraulic oil 56 L 546 108 215 L 546 109 GENERAL GREASING MANITOU grease 400 g 479 330 GREASING OF TURRET CROWN WHEEL High Performance cartridge BEARING TRACKS MAST LUBRICATION Dry High Aerosol...

Страница 48: ...ctuator C2 Grease the axles of the arms C3 Grease the steering bearings C4 Grease the mast C5 Check the tightness of the wheel nuts D EVERY 100 HOURS OF OPERATION To be carried out once per year if th...

Страница 49: ...paragraph A2 ZERO RESET OF THE TIMER This setting is performed after first doing the maintenance operation described in the section entitled Every 50 hours of operation Proceed as follows The lifting...

Страница 50: ...e time while loading Switch off the power to the platform using the battery switch Ref 2 Fig B2 2 Do not place any metal objects on the battery risk of short circuit Do not remove the cell caps Do not...

Страница 51: ...r before checking the specific gravity in each battery cell using a hydrometer Never check after filling with distilled water B5 CHECK THE LEVEL OF THE BATTERY ELECTROLYTE Check the level of the elect...

Страница 52: ...RM LUBRICATOR 2 FIG C1 2 OF THE AXLE OF THE HEAD OF THE CYLINDER OF THE PENDULAR ARM C2 GREASE THE AXLES OF THE ARMS Clean and grease the following parts with grease See chapter LUBRICANTS and take of...

Страница 53: ...STEERING BEARING LUBRICATOR 8 FIG C3 2 OF THE RIGHT STEERING BEARING C4 GREASE THE MAST Degrease the mast with a solvent Fig C4 1 Apply the lubricant See chapter Lubricants Fig C4 2 C5 CHECK THE WHEEL...

Страница 54: ...points via the turret orifice provided for this purpose Fig D1 2 Remove the roller path casing and apply the lubricant on the roller path and gear teeth with a brush Lubricant required see Lubricants...

Страница 55: ...D3 2 in order to facilitate the drainage process CLEANING THE STRAINER Unscrew the strainer 5 Fig D3 3 of the tank and clean it using a compressed air jet Screw the strainer back into position FILLING...

Страница 56: ...DGE Unscrew the three fixing screws on the cover 7 Fig D3 5 Remove the filter cartridge 8 Fig D3 5 and replace it with a new one see Chapter FILTER ELEMENT NB Pay attention to the direction of install...

Страница 57: ...e and repeat this 3 to 5 times E2 CHANGING A WHEEL FRONT AND REAR WHEEL Place the jack under the chassis see Ref A Fig E2 1 for front wheel and Ref B Fig E2 2 for rear wheel Protect the chassis by pla...

Страница 58: ...at the cables will not bear upon the platform during the lift E3 2 Lift points of the machine Forklift machine E3 1 105 VJR2 80VJR A 722 mm B 1200 mm C 774 mm D 40 mm LIFTING THE PLATFORM When moving...

Страница 59: ...t it from tipping LOADING THE PLATFORM Chock the wheels of the flatbed Fig E4 2 Secure the loading ramps to the flatbed so as to make the smallest possible angle for loading the platform Drive the pla...

Страница 60: ...ground during the test Fig F1 1 RESULTS If the platform tips with a load of less than 540 kg for the 105 VJR2 or 400 kg for the 80 VJR then the mountings of the telescopic mast are worn Contact the a...

Страница 61: ...4 1 4 MAINTENANCE HANDBOOK 4 MAINTENANCE HANDBOOK...

Страница 62: ......

Страница 63: ...e programmes specially adapted to a variety of needs ensuring through his own expertise and the use of MANITOU original replacement parts the equipment s maximum efficiency We recommend that the maint...

Страница 64: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 350 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 400 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Страница 65: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 650 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 700 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Страница 66: ...HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 950 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE 1000 HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER...

Страница 67: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

Страница 68: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

Страница 69: ...TURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S SIGNATURE HOURS DEALER S STAMP REMARKS DATE ACTUAL HOURS ENGINEER S S...

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