Mandam TOP 2.5 Скачать руководство пользователя страница 29

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Tightening  is  complete  when  no  more  than  half  a  turn  of  the  hub  is  caused  by 
vigorous hand rotation.

 

 

Partially loosen the nut until the hub rotates freely and repeat the tightening.

 

 

After repeated rotation locking, loosen the nut by 30º max. until the immediate 
nut locking with the pin is possible. Mark the position with a line.

 

 

From the marked position, unscrew the nut by half a turn and, with a gentle tap, 
press the hub against the nut as far as it will go.

 

 

Tighten the nut to the position marked with the line.

 

 

Fit the hub cover.

 

 

NOTE! During maintenance work, the unit should be secured against rolling 
(it  should  be  connected  to  the  tractor  with  the  parking  brake  on)  and 
unfolded.

 

Operation of the brake system (pneumatic system)

 

 

The three-range brake force regulator is not adjustable under normal use. It should be in 
a central position. If the braking force deviates from that of the tractor, the regulator can 
be adjusted to avoid incorrect road behaviour. When making any change, be sure not to 
cause an accident or damage to the machine.

 

The removal of condensed water in the tank is carried out by means of a valve located 
underneath the tank. The stem must be pressed, which will cause the compressed air to 
displace the water. Releasing the stem will automatically close the valve. Once a year 
(before winter) the drainage valve should be unscrewed and cleaned.

 

Checking the pneumatic system involves visually inspecting for leaks, especially at the 
connection  points  (when  checking  the  system,  the  pressure  should  not  be  less  than  6 
atmospheres).  If  hoses,  seals  and  other  system  components  are  damaged,  this  will 
manifest  itself  as  hissing.  Bubbles  will  appear  at  small  leaks  (check  by  applying  wash 
liquid). 

Damaged components should be replaced with new ones.

 

 

Braking adjustment 

 – braking deceleration levelling, should be carried out when:

 

 

As the lining jaws wear during use and as a result of the resulting clearance, the 
braking force decreases,

 

 

the wheel brakes brake unevenly and inconsistently.

 

To do this, the position of the spreader arm on which the piston rod of the pneumatic 
cylinder acts must be changed. Change the starting angle of the spreader shaft on the 
multi-shaft end and correct the length of the linkage on the bolt. Adjustments should be 
carried out for each wheel separately.

 

 6.

 

Replacement procedures

 

Bearing replacement.

 

If the bearings are damaged, they must be replaced:

 

 

place the machine on a horizontal surface,

 

 

unscrew the four screws holding the ball bearings on each side,

 

 

move the tubular shaft away,

 

 

loosen the two headless screws on each bearing and pull off the bearings using an 
extractor,

 

 

fit the new bearings loosely onto the shaft,

 

 

roll the shaft between the bearing plates and screw the bearings to them. Screw in 
headless screws using adhesive to prevent loosening.

 

 

 

Содержание TOP 2.5

Страница 1: ...z o o 44 100 Gliwice ul Toru ska 14 e mail mandam mandam com pl Phone 48 32 232 26 60 Fax 032 232 58 85 TIN 648 000 16 74 REGON statistical No P 008173131 OPERATION MANUAL TOP cultivator Revision III...

Страница 2: ...ws No 199 item 1228 and Directiveof the European Union 2006 42 EC of 17 May 2006 Persons responsible for the technical documentation of the machine Jaros aw Kudlek ukasz Jakus ul Toru ska 14 44 100 Gl...

Страница 3: ...isk 11 4 General information on use 12 4 1 Preparing the cultivator for work 14 4 2 Coupling the cultivator to the tractor 16 4 3 Operation and adjustment 16 4 4 Operation of the TOP cultivator 21 4 5...

Страница 4: ...provisions of this manual please contact the manufacturer Notes that are important for safety reasons are marked with the sign The machine has a data plate located on the main frame The plate contains...

Страница 5: ...ns that are lost or illegible should be replaced with new ones Table 1 Information and warning signs Safety signs Meaning of the safety sign Location on the machine Read the operating instructions bef...

Страница 6: ...f parts may move Mid frame near side frames Pressurised liquid jet bodily harm Cylinders Fixing point for transport belts Upper part of the drawbar upper fastener bolt Rear frame part rigid frame adja...

Страница 7: ...Frame 2 right side frame 3 left side frame 4 disc beam 5 shaft 6 shaft arm 7 drawbar 8 working component 9 shaft bracket 10 right disc 11 left disc 12 cylinder 13 hydraulics mechanical lock 14 bumper...

Страница 8: ...vator transport carriage 1 axle with wheels 2 carriage frame 3 cylinder with hydraulic system fig 13 4 frame holder 5 turnbuckle 6 drawbar Table 2 Technical data of the TOP cultivator Type Working wid...

Страница 9: ...need of ploughing and as such this allows cost reduction eliminates the risk of excessively compacted soil and helps to complete farming work on time NOTE The cultivator is designed exclusively for a...

Страница 10: ...nd to secure the suspension pins with split pins When coupling the tractor to the cultivator it is forbidden for persons to stay between the machine and the tractor during this time The tractor workin...

Страница 11: ...nsion system and there are no excessive loads on the machine frame and the tractor s suspension system Particular care should be taken when passing and overtaking and on bends The permissible width of...

Страница 12: ...to the transport position The plough beams with working components are attached to the frame Standard cultivators are equipped with a shaft and a disc beam mounted to the shaft arms The task of the di...

Страница 13: ...nt mounted device a distance between the centre of gravity of the front mounted device and the centre of the axle b tractor wheel track c distance between the centre of the rear axle and the centre of...

Страница 14: ...hine make sure there are no bystanders in the vicinity 4 1 Preparing the cultivator for work The cultivator is usually delivered ready for work Due to the limitations of transport facilities it is als...

Страница 15: ...afts in the arm holders requires that the bolts be evenly tightened diagonally so that the entire plane of the arm holders is adjacent to the plane of the shaft clamp profile This provides the most se...

Страница 16: ...ooks drive up carefully suspend the machine from the lower links then secure connect the top upper fastener on the tractor During operation of the unit the hitch point of the upper fastener at the uni...

Страница 17: ...th hydraulic adjustment of working depth the working depth is set using pawls located at the piston rod of the cylinder As more pawls are folded the operation of the machine becomes shallower In a con...

Страница 18: ...the machine Fig 11 Incorrect installation of pawls on cylinder piston rod Partial omission of the attachment of the pawls to the cylinder results in uneven distribution of the forces acting on the pis...

Страница 19: ...e stubble with low loosening recommended for compact soils with optimum moisture content and soils of medium and low compactness Fig 12 opening A Fig 13 nut C unscrewed The steeper position of the cou...

Страница 20: ...member to remove the hinge lock before lifting the side arms into the transport position A properly hitched cultivator should follow the tractor evenly during operation and loosen the soil uniformly o...

Страница 21: ...turn to lock with the mid frame 1 A properly hitched cultivator should follow the tractor evenly during operation and loosen the soil uniformly over the entire working width For longitudinal levelling...

Страница 22: ...diagonal white and red stripes Once the plates have been fixed the electrical wires of the warning light device should be connected to the socket of the tractor s electrical installation The manufact...

Страница 23: ...cation Each time the cultivator is finished working the soil must be cleaned followed by an inspection of the parts and assemblies Otherwise there may be a problem with the folding of the machine if t...

Страница 24: ...g 16 Lubrication points on the TOP cultivator NOTE It is forbidden to work on a damaged machine caused by any event resulting in a broken or deformed frame shaft or other assembly of the machine 4 7 S...

Страница 25: ...plant debris each time after use and inspect the bolt and pin connections and the condition of the working elements and other parts When cleaning plant debris and strings winding up at the bearing poi...

Страница 26: ...ods of the hydraulic cylinders during winter and when the machine is not in use for a long period of time and protect them with vaseline or acid free grease to protect them from corrosion 5 1 Operatio...

Страница 27: ...2 quick coupling 3 T piece 4 orifice 5 copper washer 6 hydraulic hose 1m 7 hydraulic hose 0 7m 8 hydraulic hose 2 2m Fig 18 Diagram of the hydraulic system of the TOP carriage 1 cylinder 2 3 hydrauli...

Страница 28: ...Next take the wheel to a specialised workshop to locate and repair the damage Significantly damaged tyres particularly profile damage must be replaced immediately Setting of wheel bearing axial cleara...

Страница 29: ...r before winter the drainage valve should be unscrewed and cleaned Checking the pneumatic system involves visually inspecting for leaks especially at the connection points when checking the system the...

Страница 30: ...nect the cylinder to the system and when mounted on one side run through the entire cycle a couple of times to fill the cylinder completely with oil Failure to do so may result in a sudden fall of the...

Страница 31: ...ANDAM machines please visit our website at www mandam com pl tab Parts On this page we provide catalogues and spare parts sheets in PDF format containing up to date parts diagrams for each machine tog...

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