Malone MegaSport MPG550LB Скачать руководство пользователя страница 39

MALONE

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Limited Five Year Warranty

MALONE AUTO RACKS, 81 County Road, Westbrook, Maine 04092

Phone:  207-774-9100   Fax:  207-615-0551

Website:  www.maloneautoracks.com   Email:  [email protected]

Repair or replacement of a defective product, or the issue of a  refund or  credit (as determined by Malone) is the original 

retail purchaser’s exclusive remedy under this warranty.  Damage to original purchaser’s vehicle, cargo, or property, and/

or to any other person or property is not covered by this warranty.

This  warranty is  expressly  made in lieu of any and all other warranties,  express or  implied,  including the  warranties of

merchantability and fitness for a particular purpose.

Malone’s  sole  liability is limited to the remedy set forth above.  In no event will  Malone be  liable for any direct, indirect,

consequential, incidental,  special, exemplary, or  punitive  damages , or,  for  any  other  damages of  any  kind  or  nature

(including but not limited to, lost profits, lost income or lost sales).

Some  states  do  not  allow  the  exclusion  or limitation of incidental or consequential damages, so the above limitations

may  not  be  applicable.  This warranty gives you specific legal rights and you may also have other rights which vary from

state to state.

In  addition,  all  vehicular  transports  are  potentially  hazardous.  Any  person  using  MALONE  products  are   personally

responsible  for  following the given directions for use, installation and accepts full responsibility for any and all damages

or injury of any kind including death, which may result from their use.

The Malone Auto Racks (Malone) Limited Five Year Warranty covers certain Malone-brand products that have been specifically

identified for inclusion in the  program and is effective  for five years from the date of purchase for the original  retail  purchaser.

This warranty is terminated after five  years  from the date of purchase, or, when the  original retail  purchaser sells or otherwise

transfers the product to any other person or entity during the five year warranty period.

Subject  to  the  limitations and  exclusions  described  in  this  warranty,  Malone will remedy  defects in materials and/or

workmanship by repairing or replacing, at its option, a  defective  product without charge for parts or labor.  Malone may

elect, at its option, not to repair or replace a defective  product  but  rather issue to the  original  retail purchaser a refund

equal  to the  purchase  price  paid for the  product, or credit to be  used  toward the  purchase of a  replacement  Malone

product. 

This  warranty does not cover, and no warranty is given for defects or problems  caused by normal  wear  and  tear  which

includes  but  is  not  limited  to  surface  (aesthetic)  metal  corrosion,  scratches,  dents,  deformities,  accidents,  unlawful

vehicle operation, or any modification of a product not performed or authorized in writing by Malone.

In addition, this warranty does not cover problems resulting from conditions beyond  Malone’s control including, but not

limited to,  theft,  misuse,  overloading, or failure to assemble, mount  or  use  the  product  in  accordance  with  Malone’s 

written instructions or guidelines included with the product available to the original retail purchaser.

No warranty is given for Malone products purchased outside of the United States, Canada and Mexico.

If the product is believed to be defective, the  original  retail  purchaser  should  contact the  Malone dealer from whom it

was purchased, who will give the original retail  purchaser instructions on how to proceed.  If the original retail purchaser

is unable to contact the Malone dealer, or the dealer is not able to remedy the defect, the original retail purchaser should

contact Malone by email at 

[email protected].

In  the  event  that the  product must be  returned to  Malone, a  technician at  the  email  address  above will  provide the

original purchaser with return  shipping instructions.  The  original  purchaser  will  be  responsible for the cost of  mailing

the  product  to  Malone.  In  order to  receive any  remedy under this  warranty,  a copy of  the  original  purchase  receipt, 

a description of the defect and a return address must be provided. 

Disclaimer of Liability

Содержание MegaSport MPG550LB

Страница 1: ...ts and hardware bags prior to assembly Set the large red envelope in the axle box containing important documents in a safe spot If you encounter any missing components please contact us at Email techn...

Страница 2: ...of purchase You can also mail this letter back to the address at the bottom Online www maloneautoracks com Email Technical maloneautoracks com We will require the information below Here is the inform...

Страница 3: ...er Visit us at maloneautoracks com for more ne products and accessories Malone MicroSport Trailer Model MPG460XT Assembly Instructions TM REV 2 MPG550LB Malone MegaSport TM Trailer Model MPG550LB Asse...

Страница 4: ...215 technical maloneautoracks com 2 Group 1 Frame Components Group 2 Axle Spring Components Bag 11412 1 Bag 11412 Tongue Frame Main Frame Visit www maloneautoracks com Replacement Parts for all of you...

Страница 5: ...echnical maloneautoracks com 3 Group 4 Fender Components Bag 11464 Group 3 Lighting Components Bag 11468 Group 5 Coupler Components Bag 11494 Visit www maloneautoracks com Replacement Parts for all of...

Страница 6: ...Group 7 Jack Stand 4 Group 6 Load Bar Components x4 x4 Visit www maloneautoracks com Replacement Parts for all of your spare part needs...

Страница 7: ...ain frame on its back to make it easier to install the tongue frame springs and axle Once the springs and axle assembly is installed we will flip the trailer over to complete the assembly 2 With the f...

Страница 8: ...attaching the tongue components with the side frame rails first then the tongue down the middle Tighten the side rails beginning at the 4th cross member back going through both the main frame rail and...

Страница 9: ...r at the tongue You ll use washers on front 2 cross members utilizing the larger oval holes 6 Begin attaching the tongue components with the side frame rails first then the tongue down the middle Tigh...

Страница 10: ...pictured 10 Attach the spring hanger brackets to the frame Right at the end of tongues side rail The U shaped shackle bolt brackets mount to the front and the C shaped slipper brack ets mount to the...

Страница 11: ...stud shown to the left 1 Set the envelope containing the manufacturer s certificate of origin MCO and VIN labels aside in a safe place 800 295 0042 ext 215 technical maloneautoracks com 9 MALONE R tec...

Страница 12: ...to fit them into the spring brackets in the next step 5 Lift the axle spring assembly to the trailer frame and slide the slipper spring ends into the slipper spring brackets as shown 800 295 0042 ext...

Страница 13: ...me tighten the axle plate U bolts evenly until there is a slight bend in the tie plates 9 With 2 people Standing on the side the trailer lift the frame rail member at the corners and flip the trailer...

Страница 14: ...loneautoracks com 12 LIGHT ASSEMBLY Group 3 L E D REFERENCE Trailer Wiring Color Code Brown running lights Yellow left turn left brake Green right turn right brake White ground 1 First attach the tail...

Страница 15: ...lug in the remaining wiring harness into the connection behind the tongue Looking at the end connections route the GREEN BROWN WHITE wire along the passengers side Route the YELLOW BROWN WHITE along t...

Страница 16: ...s Repeat with all remaining lights 8 Use the clips provided to secure the wire to the inside of the frame channel as shown NOTE THESE UNUSED PLUGS ARE FOR AUXILIARY ACCESSORIES LIKE THE MALONE MPG543...

Страница 17: ...ck shown below 800 295 0042 ext 215 technical maloneautoracks com 16 MALONE R technical maloneautoracks com 15 800 295 0042 ext 215 FENDER ASSEMBLY Group 4 1 Connect all 4 fender brackets to the fende...

Страница 18: ...nstall a washer on both sides under the head of each bolt and under each nut 2 Using 3 8 x 1 bolts washers on both sides and nuts attach the fender brackets to the slotted holes in the frame as shown...

Страница 19: ...2 ext 215 technical maloneautoracks com 18 1 Assemble the tongue skid and safety chain assembly with a 3 8 x 1 1 2 bolt as shown Use washers above and below the chain ends MALONE R technical maloneaut...

Страница 20: ...ngue Don t over tighten and crush the tongue 800 295 0042 ext 215 technical maloneautoracks com 19 5 Install the coupler and coupler handle onto the tongue as shown Then tighten until the coupler firm...

Страница 21: ...out of the way during transport It can be ro tated towards the front or rear 800 295 0042 ext 215 technical maloneautoracks com 23 JACK STAND Group 7 8 Go back now and re check that all nuts and bolt...

Страница 22: ...MALONE R technical maloneautoracks com 20 800 295 0042 ext 215 FPO x4 x4 Load Bar Components Group 6 NOTE The curved upright supports will not be used for this build not pictured...

Страница 23: ...MALONE R technical maloneautoracks com 21 800 295 0042 ext 215...

Страница 24: ...MALONE R technical maloneautoracks com 22 800 295 0042 ext 215...

Страница 25: ...MALONE R technical maloneautoracks com 23 800 295 0042 ext 215...

Страница 26: ...MALONE R technical maloneautoracks com 24 800 295 0042 ext 215...

Страница 27: ...ur local DMV office for specific procedures in your State Visit us at maloneautoracks com for more fine products and accessories TM 800 295 0042 ext 215 technical maloneautoracks com 24 MALONE R techn...

Страница 28: ......

Страница 29: ...MALONE R MALONE R Trailer Checklist Maintenance Manual MPG460G MicroSport MPG535G MegaSport MPG525G XtraLight MPG570G Sherpa...

Страница 30: ......

Страница 31: ...ad carrying capacity Tires are properly inflated All trailer lighting is working properly Additional checks you can do Conduct routine maintenance by having a friend or family member occasionally stan...

Страница 32: ...23 LBS 25 LBS 63 LBS 70 LBS CROSSBAR SPREAD 47 FIXED 44 63 68 FIXED 71 FIXED 30 BASE G XT 31 22 AND 58 LOWBED 25 AND 56 LOWBED FRAME TONGUE MATERIAL FRAME CONSTRUCTION 2pc DESIGN 2 x3 x96 89 FROM FRON...

Страница 33: ...s are failing and must be replaced 4 Wipe excess from front and re install the dust cap Procedure for hubs with out a zerk fitting i Prepare a disposable container for the old grease to fall into ii R...

Страница 34: ...spindle 2 Use a hammer and a mild steel bar to drive out old inner cups 3 Use a solvent such as kerosene to clean the hub nut washer and spindle All dirt and old grease must be removed 4 Inspect insid...

Страница 35: ...full of grease 12 Install the packed outer bearing and cup then pack more grease into any voids and in stall the washer and nut 13 While turning the hub use a 12 wrench to tighten the nut until the h...

Страница 36: ...driver needs to assess the situation to determine the proper course of action Here is a list of dos and don ts to think about Good Towing Practice Gradually reduce speed Steady the steering wheel sud...

Страница 37: ...er Lights Note Wiring colors are the same from incandescent lights and LED light kits Yellow driver s side turn signal Green Passenger side turn signal Brown x 2 running lights both sides White common...

Страница 38: ...uality electrical contact cleaner and a fine wire brush 3 Check the Ground Most problems occur because of a bad ground If your using incandescent lights they should be grounded at the front of the tra...

Страница 39: ...n or entity during the five year warranty period Subject to the limitations and exclusions described in this warranty Malone will remedy defects in materials and or workmanship by repairing or replaci...

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