Malone MegaSport MPG550LB Скачать руководство пользователя страница 19 | Manualshive

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Malone MegaSport MPG550LB Скачать руководство пользователя страница 19

1. Installing the ground wire con-

nector. Strip 3/8” of insulation off the

white ground wire and crimp on the

ring connector as shown.

2. Assemble the tongue skid and safety chain assembly

with a 3/8” x 1-1/2” bolt as shown. Use washers above

and below the chain ends.

COUPLER ASSEMBLY

(Group 5)

800-295-0042 ext 215

[email protected]

18

1. Assemble the tongue skid and safety chain

assembly with a 3/8” x 1-1/2” bolt as shown.

Use washers above and below the chain ends.

MALONE

R

[email protected]

17

800-295-0042 ext.215

800-295-0042 ext 206

[email protected]

19

MPG460G

1. Installing the ground wire con-

nector. Strip 3/8” of insulation off the

white ground wire and crimp on the

ring connector as shown.

2. Assemble the tongue skid and safety chain assembly

with a 3/8” x 1-1/2” bolt as shown. Use washers above

and below the chain ends.

COUPLER ASSEMBLY

(Group 5)

[email protected]

800-295-0042 ext.215

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Содержание MegaSport MPG550LB

Страница 1: ...ts and hardware bags prior to assembly Set the large red envelope in the axle box containing important documents in a safe spot If you encounter any missing components please contact us at Email techn...

Страница 2: ...of purchase You can also mail this letter back to the address at the bottom Online www maloneautoracks com Email Technical maloneautoracks com We will require the information below Here is the inform...

Страница 3: ...er Visit us at maloneautoracks com for more ne products and accessories Malone MicroSport Trailer Model MPG460XT Assembly Instructions TM REV 2 MPG550LB Malone MegaSport TM Trailer Model MPG550LB Asse...

Страница 4: ...215 technical maloneautoracks com 2 Group 1 Frame Components Group 2 Axle Spring Components Bag 11412 1 Bag 11412 Tongue Frame Main Frame Visit www maloneautoracks com Replacement Parts for all of you...

Страница 5: ...echnical maloneautoracks com 3 Group 4 Fender Components Bag 11464 Group 3 Lighting Components Bag 11468 Group 5 Coupler Components Bag 11494 Visit www maloneautoracks com Replacement Parts for all of...

Страница 6: ...Group 7 Jack Stand 4 Group 6 Load Bar Components x4 x4 Visit www maloneautoracks com Replacement Parts for all of your spare part needs...

Страница 7: ...ain frame on its back to make it easier to install the tongue frame springs and axle Once the springs and axle assembly is installed we will flip the trailer over to complete the assembly 2 With the f...

Страница 8: ...attaching the tongue components with the side frame rails first then the tongue down the middle Tighten the side rails beginning at the 4th cross member back going through both the main frame rail and...

Страница 9: ...r at the tongue You ll use washers on front 2 cross members utilizing the larger oval holes 6 Begin attaching the tongue components with the side frame rails first then the tongue down the middle Tigh...

Страница 10: ...pictured 10 Attach the spring hanger brackets to the frame Right at the end of tongues side rail The U shaped shackle bolt brackets mount to the front and the C shaped slipper brack ets mount to the...

Страница 11: ...stud shown to the left 1 Set the envelope containing the manufacturer s certificate of origin MCO and VIN labels aside in a safe place 800 295 0042 ext 215 technical maloneautoracks com 9 MALONE R tec...

Страница 12: ...to fit them into the spring brackets in the next step 5 Lift the axle spring assembly to the trailer frame and slide the slipper spring ends into the slipper spring brackets as shown 800 295 0042 ext...

Страница 13: ...me tighten the axle plate U bolts evenly until there is a slight bend in the tie plates 9 With 2 people Standing on the side the trailer lift the frame rail member at the corners and flip the trailer...

Страница 14: ...loneautoracks com 12 LIGHT ASSEMBLY Group 3 L E D REFERENCE Trailer Wiring Color Code Brown running lights Yellow left turn left brake Green right turn right brake White ground 1 First attach the tail...

Страница 15: ...lug in the remaining wiring harness into the connection behind the tongue Looking at the end connections route the GREEN BROWN WHITE wire along the passengers side Route the YELLOW BROWN WHITE along t...

Страница 16: ...s Repeat with all remaining lights 8 Use the clips provided to secure the wire to the inside of the frame channel as shown NOTE THESE UNUSED PLUGS ARE FOR AUXILIARY ACCESSORIES LIKE THE MALONE MPG543...

Страница 17: ...ck shown below 800 295 0042 ext 215 technical maloneautoracks com 16 MALONE R technical maloneautoracks com 15 800 295 0042 ext 215 FENDER ASSEMBLY Group 4 1 Connect all 4 fender brackets to the fende...

Страница 18: ...nstall a washer on both sides under the head of each bolt and under each nut 2 Using 3 8 x 1 bolts washers on both sides and nuts attach the fender brackets to the slotted holes in the frame as shown...

Страница 19: ...2 ext 215 technical maloneautoracks com 18 1 Assemble the tongue skid and safety chain assembly with a 3 8 x 1 1 2 bolt as shown Use washers above and below the chain ends MALONE R technical maloneaut...

Страница 20: ...ngue Don t over tighten and crush the tongue 800 295 0042 ext 215 technical maloneautoracks com 19 5 Install the coupler and coupler handle onto the tongue as shown Then tighten until the coupler firm...

Страница 21: ...out of the way during transport It can be ro tated towards the front or rear 800 295 0042 ext 215 technical maloneautoracks com 23 JACK STAND Group 7 8 Go back now and re check that all nuts and bolt...

Страница 22: ...MALONE R technical maloneautoracks com 20 800 295 0042 ext 215 FPO x4 x4 Load Bar Components Group 6 NOTE The curved upright supports will not be used for this build not pictured...

Страница 23: ...MALONE R technical maloneautoracks com 21 800 295 0042 ext 215...

Страница 24: ...MALONE R technical maloneautoracks com 22 800 295 0042 ext 215...

Страница 25: ...MALONE R technical maloneautoracks com 23 800 295 0042 ext 215...

Страница 26: ...MALONE R technical maloneautoracks com 24 800 295 0042 ext 215...

Страница 27: ...ur local DMV office for specific procedures in your State Visit us at maloneautoracks com for more fine products and accessories TM 800 295 0042 ext 215 technical maloneautoracks com 24 MALONE R techn...

Страница 28: ......

Страница 29: ...MALONE R MALONE R Trailer Checklist Maintenance Manual MPG460G MicroSport MPG535G MegaSport MPG525G XtraLight MPG570G Sherpa...

Страница 30: ......

Страница 31: ...ad carrying capacity Tires are properly inflated All trailer lighting is working properly Additional checks you can do Conduct routine maintenance by having a friend or family member occasionally stan...

Страница 32: ...23 LBS 25 LBS 63 LBS 70 LBS CROSSBAR SPREAD 47 FIXED 44 63 68 FIXED 71 FIXED 30 BASE G XT 31 22 AND 58 LOWBED 25 AND 56 LOWBED FRAME TONGUE MATERIAL FRAME CONSTRUCTION 2pc DESIGN 2 x3 x96 89 FROM FRON...

Страница 33: ...s are failing and must be replaced 4 Wipe excess from front and re install the dust cap Procedure for hubs with out a zerk fitting i Prepare a disposable container for the old grease to fall into ii R...

Страница 34: ...spindle 2 Use a hammer and a mild steel bar to drive out old inner cups 3 Use a solvent such as kerosene to clean the hub nut washer and spindle All dirt and old grease must be removed 4 Inspect insid...

Страница 35: ...full of grease 12 Install the packed outer bearing and cup then pack more grease into any voids and in stall the washer and nut 13 While turning the hub use a 12 wrench to tighten the nut until the h...

Страница 36: ...driver needs to assess the situation to determine the proper course of action Here is a list of dos and don ts to think about Good Towing Practice Gradually reduce speed Steady the steering wheel sud...

Страница 37: ...er Lights Note Wiring colors are the same from incandescent lights and LED light kits Yellow driver s side turn signal Green Passenger side turn signal Brown x 2 running lights both sides White common...

Страница 38: ...uality electrical contact cleaner and a fine wire brush 3 Check the Ground Most problems occur because of a bad ground If your using incandescent lights they should be grounded at the front of the tra...

Страница 39: ...n or entity during the five year warranty period Subject to the limitations and exclusions described in this warranty Malone will remedy defects in materials and or workmanship by repairing or replaci...

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