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MAKSIWA CB

C

.P PREMILLING UNIT 

14 

6.4  Support assembly 

Conjunto soporte 5005177 

#  Qty. 

Description 

Reference 

1 

1 

Pneumatic cylinder (Ref. SID 50x10) 

101000044 

2 

1 

Feeding tray support 

401006073 

3 

1 

Cylinder support plate 

403000361 

4 

1 

Unit support 

403002805 

5 

1 

Cylinder stroke adjustment pin 

404000153 

6 

1 

regulation knob 

404000155 

7 

1 

cylinder separator 

404000159 

8 

1 

Spacer 

404000169 

9 

1 

Spacer 19mm 

404000403 

10 

1 

hexagonal knob 

404000583 

11 

1 

Horizontal regulation axis 

404001397 

12 

1 

Dust collector support 

407000342 

13 

2 

Guide rail (Ref. HGR15R100C HIWIN) 

6170001101 

14 

4 

Allen bolt DIN 912 M4 x 10  (Thread  10mm) 

6310401001 

15 

3 

Allen bolt DIN 912 M6 x 10  (Thread  10mm) 

6310601001 

16 

2 

Allen bolt DIN 912 M6 x 30  (Thread  30mm) 

6310603001 

17 

4 

Hexagonal screw DIN933, M8 X 35 

6360803501 

18 

1 

Hexagonal screw DIN933, M10 X 50 

6361005001 

19 

1 

threaded insert helicoil M8 

6393302081 

20 

1 

SELF-LOCKING NUT DIN982, M8 

6420800001 

21 

5 

Washer DIN 125 M6 

6610600001 

22 

5 

Washer DIN 125 M8 

6610800001 

23 

1 

Washer Latón M8 

6610800201 

24 

1 

Washer DIN 6902 - A 9.3 

Содержание CBC.P

Страница 1: ...USER MANUAL MAKSIWA CBC P MAKSIWA CBC P AUTOMATIC EDGEBANDER Model CBC P Version 00 11 2022...

Страница 2: ...USER MANUAL MAKSIWA CBC P 2...

Страница 3: ...OPERATORS WORKING AREA SAFETY POSITION 10 3 1 UNITS RELEASE extendable table AND COIL TRAY 10 3 1 1 Working units fixing elements for transport 11 3 2 ELECTRICAL INSTALLATION 13 3 3 PNEUMATIC INSTALL...

Страница 4: ...the precise knowledge of this manual and all the risks derived from its misuse Only authorized personnel must use the machine A correct operation of the machine is guaranteed for the functions and mat...

Страница 5: ...220 Single phase 9 00 6 70 30 50 2 2 Technical details Technical details OPTIM P PANNEL THICKNESS MIN MAX mm 10 50 PANEL WIDTH mm 75 MINUMUM PANEL LENGTH 200 TAPE THICKNESS MIN MAX mm 0 4 2 DRAG CHAIN...

Страница 6: ...USER MANUAL MAKSIWA CBC P 2 3 DIMENSIONS MACHINE LAYOUT...

Страница 7: ...MAKSIWA CBC P USER INTERFACE 7 2 4 MACHINE CONFIGURATION...

Страница 8: ...Feeding tray feeding guillotine 500158 6 1 Gluepot 600091 7 1 Side pressure rollers 700128 8 1 End trim V 1L 800070 9 1 Trimmer bottom 900223 10 1 Trimmer top 900225 11 1 Glue scrapper RR8 bottom 120...

Страница 9: ...in order to prevent eventual dangers provoked by unforeseen movements which could cause damage to people or objects 3 1 1 Level Position the machine in a flat surface suitable to support the weight o...

Страница 10: ...located outside any area that could be dangerous for them There is no cables hoses in path of the machine workers that could cause any accident Pay utmost attention to avoid objects that obstruct work...

Страница 11: ...g units fixing elements for transport Gluepot Protection pad between gluepot and feeding tray Fixing tie for gluepot cover End trimming and trimmer Zip ties fixing top trimmer x3 Zip ties fixing botto...

Страница 12: ...MAKSIWA CBC P USER INTERFACE 12 Glue scrapper Zip tie fixing top scrapper Zip tie fixing bottom scrapper...

Страница 13: ...rior of electric cabinet and connect it accordingly Ensure that the cable will not interfere with working zone causing any accident IMPORTANT Before making the connection of the machine check that the...

Страница 14: ...ctly to the electricity and with pneumatic connection now you can turn on the machine and check working units and safety systems Ensure that the emergency button cabin security and any other security...

Страница 15: ...essure air to remove chips and material residues that may settle over the working groups and jeopardize the machine proper operation Pay special attention to cleaning the drag chain pads An inadequate...

Страница 16: ...nd the working Do not place flammable substances near the machine since any possible spark could cause an explosion or fire The operator must always keep in mind possible risks before approaching the...

Страница 17: ...y other signal status of the machine Afterward reset the machine as follows Check and make sure that the dangerous situation has overcome and that all operators are in optimal conditions and in their...

Страница 18: ...rs and tracers with a cloth dampened in machine oil wiping them dry afterwards so that dirt does not catch on again Wheels and chain must be clean so that they do not lose adherence Less radius millin...

Страница 19: ...MAKSIWA CBC P USER INTERFACE 19 7 ANEXEES Working units user manual Electric diagram Pneumatic diagram...

Страница 20: ...MAKSIWA CBC P USER INTERFACE 1 USER INTERFACE CBT P Model User Interface manual CBC P Version 00 11 2022...

Страница 21: ...2 USING TOUCH SCREENN 4 3 MAIN 5 3 1 MACHINE STATUS MESSAGES 6 3 2 GLUEPOT INFORMATION 6 3 3 WORKING UNITS 6 4 TEMPERATURE 7 4 1 GLUE CHANGE 7 4 1 1 OVERRIDE GLUE 8 5 TECHNICAL SERVICE 8 6 CABIN LIGH...

Страница 22: ...l communication USB or Ethernet 128 MB memory Vectorial graphics and bits map 1 2 General warnings The correct use of this machine requires the right knowledge of this operative manual and all possibl...

Страница 23: ...e HOME menu we can access other control screens and parameter configuration Here is a brief description of each object MAIN Main working menu TEMPERATURE Access to the EVA PUR glue change optional TEC...

Страница 24: ...erature actual gluepot temperature status of all units and allows access to the main ON OFF button to start the units MAIN screen 1st page MAIN screen 2nd page DESCRIPTION 1 HOME menu 2 Machine status...

Страница 25: ...n meanwhile machine displays message STOPPING GROUP From the moment the OFF button is pressed it takes 5 seconds to stop the units set and the drag chain meanwhile machine displays EMPTYING MACHINE Wa...

Страница 26: ...nufacturer for working with different type of glues Access this menu with provided password during training process GLUE CHANGE Glue change EVA PUR OVERRIDE GLUE Glue changeg EVA PUR TEMPERATURE CHART...

Страница 27: ...t Cleaning process after using PUR glue Cleaning agent PUR EVA Front cleaning agent to work again with EVA or PUR GLUE 4 1 1 OVERRIDE GLUE 1 Change directly from EVA to PUR 2 Change directly from PUR...

Страница 28: ...ug is correctly connected Temperature sensor damaged If the temperature plug is connected and still screen shows asterisks instead of reading temperature contact an authorised technician to replace th...

Страница 29: ...not go down and advances horizontally confirm that the inductive sensor S32 located at the top of the unit correctly reads the entire plate when the unit is up To do this remove the pneumatic pressure...

Страница 30: ...ppears on the display U1 Top bottom trimmer and end trimming U2 Drag chain and buffing motors U4 Main and second premilling Motor failure Inverter fault Worn tools SELECT MODEL Critical PLC damage Con...

Страница 31: ...illotine CUTTING TIME The time the guillotine remains active DELAY TIME CUTTING Cut off time for the overhang of PVC tape on rear side of panel 8 2 Feeding unit FEEDING TIME Increasing the time we wil...

Страница 32: ...artial working time Machine operator can reset this time with RESET button PANELS COUNTERS Number of panels edgebanded counted single sided PARTIAL PANELS COUNTERS Number of panels egebanded Machine o...

Страница 33: ...MAKSIWA CBC P COIL HOLDER 1 MAKSIWA CBC P COIL HOLDER Unit MAKSIWA CBC P Coil holder Revision 00 11 2022...

Страница 34: ...MAKSIWA CBC P COIL HOLDER 2 1 UNIT SCOPE AND DESCRIPTION 3 2 ADJUSTMENT 3 3 UNIT COMPOSITION 3...

Страница 35: ...coil holder and position it in the same height as feeding tray inside the machine cabin to ensure a smooth movement of the edge tape 3 UNIT COMPOSITION 1800050 Coil tray CBT P Qty Description Referenc...

Страница 36: ...MAKSIWA CBC P TABLE Extendable 1 MAKSIWA CBC P SUPPORT TABLE Extendable Unit MAKSIWA CBC P TABLE Extendable Revision 00 11 2022...

Страница 37: ...MAKSIWA CBC P TABLE Extendable 2 1 UNIT AIM AND DESCRIPTION 3 2 UNIT ADJUSTMENT 3 3 UNIT COMPOSITION 4...

Страница 38: ...nit disassembled 2 UNIT ADJUSTMENT Before starting working check that the table is at the same height as the drag chain On the contrary the panel will enter tilted causing groups malfunction and obtai...

Страница 39: ...IWA CBC P TABLE extendable 4 3 UNIT COMPOSITION Extendable table 2000259 Qty Description Reference 1 4 DIN 7504 4 8X13CR3 102000658 2 2 Side cover 401006095 3 2 Support arm 5002728 4 1 table rail 5005...

Страница 40: ...MAKSIWA CBC P INFEEDING FENCE 1 MAKSIWA CBC P INFEEDING FENCE Unit MAKSIWA CBC P Infeeding fence Revision 00 11 2022...

Страница 41: ...MAKSIWA CBC P INFEEDING FENCE 2 1 AIM AND UNIT DESCRIPTION 3 2 MAINTENANCE 3 3 UNIT COMPOSITION 4...

Страница 42: ...the fence Whenever the panel advances through the machine going out of its way separating from infeeding fence this may indicate that there is a problem in the infeed fence Follow these steps to deter...

Страница 43: ...Washer top 404000181 11 2 Arandela laton 20 x 10 x 2 404000182 12 1 SIKO shaft infeeding fence 404000183 13 1 SIKO indicator socket 404000184 14 4 linear ball bushing LBBR20 6172030011 15 8 Allen bol...

Страница 44: ...MAKSIWA CBC P SPRAY UNIT 1 MAKSIWA CBC P SPRAY UNIT Unit MAKSIWA CBC P Spray unit Revision 00 11 2022...

Страница 45: ...MAKSIWA CBC P SPRAY UNIT 2 1 DESCRIPTION AND AIM OF THE UNIT 3 2 SCREEN SELECTION AND ACTIVATION 3 3 UNIT ADJUSTMENT 3 4 MAINTENANCE 3 4 1 GENERAL MAINTENANCE 3 5 UNIT COMPOSITION 4...

Страница 46: ...sary pressure for the unit To regulate the output of the spray liquid turn the regulating knob for more or less quantity depending on the needs of work 4 MAINTENANCE Before starting the Maintenance tu...

Страница 47: ...zzle Bottom spray nozzle Riepe Sup 1600006 Qty Description Reference 1 1 Riepe spray nozzle 100000019 2 1 Top support bracket 401001317 Riepe inf 1600007 N Cant Descripci n Referencia 1 1 Pistola spra...

Страница 48: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P PREMILLING UNIT PF2 Unit MAKSIWA CBC P Premilling unit Revision 00 11 2022...

Страница 49: ...ION 4 2 3 1 Sensors 4 2 3 2 Electric composition 4 2 3 3 Pneumatic composition 4 2 4 UNIT ADJUSTMENT 4 2 4 1 Depth adjusment 5 2 4 2 Tilt adjustment 6 3 MAINTENANCE 6 3 1 GENERAL MAINTENANCE 6 3 2 TOO...

Страница 50: ...Hz Speed rpm Main motor kW 2nd motor kW PF 2 150 9000 0 75 0 55 2 WORK DESCRIPTION AND ADJUSTMENT 2 1 Screen selection ON OFF 2 2 Work description The main motor rotating clockwise works from the begi...

Страница 51: ...lenoid valve when there are about 20mm left on backside of the panel Thus almost the entire board is premilled with the main motor and only a small part with the rear motor thus achieving a perfect fi...

Страница 52: ...ust the motor losing the unit fixing bolts and acting accordingly on the depth adjustment 2 4 1 2 Output motor Loosen the self locking nut and turn the knob anti clockwise increasing the piston separa...

Страница 53: ...he machine disconnect completely electrically and disconnect compressed air Only trained personnel can perform these operations 3 1 General maintenance Daily remove vacuum dust that may be near the un...

Страница 54: ...Lock the motor rotation from bottom side with an Allen key of 6mm Keep in mind that the main motor shaft has inverted thread due to its rotation Use a 13mm spanner or socket to lose the tools fixing b...

Страница 55: ...s on the blades you want to replace using a Torx 15 wrench The screws may be too tight from use never force or damage the screws and contact service 3 Carefully clean the surface of the blade insert w...

Страница 56: ...eanwhile work without the unit causing the failure 6F1 Main premilling fix 6F2 Second premilling motor with piston Inverter Low input voltage Locate the inverter causing the fault you can reset it by...

Страница 57: ...nte from 90 Incorrect table height If the table is not on the same level as the drag chain it may affect the finish of the premilling unit To do this check the correct height by consulting the attache...

Страница 58: ...ING UNIT 11 6 UNIT COMPOSITION 6 1 Complete unit Perfiladora PF 2 0400067 Qty Description Reference 1 1 Output motor assembly 5003566 2 1 Main motor assembly 5003567 3 1 Support assembly 5005177 4 1 D...

Страница 59: ...cylinder distancer 403000257 4 1 Cylinder link 403000260 5 1 Motor regulation top simetry 403000308 6 1 Whaser cutter 404000144 7 1 Bottom Spile 404000165 8 1 Brass Washer 25x15x2 404000195 9 1 Motor...

Страница 60: ...Left Diamond tools 102000205 2 1 Motor regulation top 403000261 3 1 403002186 4 1 Whaser cutter 404000144 5 1 Bottom Spile 404000165 6 1 Brass Washer 25x15x2 404000195 7 1 Motor plate welding assembl...

Страница 61: ...l knob 404000583 11 1 Horizontal regulation axis 404001397 12 1 Dust collector support 407000342 13 2 Guide rail Ref HGR15R100C HIWIN 6170001101 14 4 Allen bolt DIN 912 M4 x 10 Thread 10mm 6310401001...

Страница 62: ...MAKSIWA CBC P GEARBOX 1 MAKSIWA CBT P GEARBOX GENERAL MANUAL Unit MAKSIWA CBC P Gearbox gluepot feeding and side pressure roller Revision 00 11 2022...

Страница 63: ...RBOX 2 1 DESCRIPTION AND AIM OF THE UNIT 3 2 TRANSMISSION CHAIN ADJUSTMENT 3 3 UNIT COMPOSITION 4 3 1 COMPLETE ASSEMBLY 4 3 2 PRESSURE ROLLERS TRANSMISSION 4 3 3 FEEDING TRAY TRANSMISSION 4 3 4 GLUEPO...

Страница 64: ...n of transmitting in a synchronized way the movement of the drag chain to the gluing roller and to the tape feeding system and to the first pressure roller 2 TRANSMISSION CHAIN ADJUSTMENT Before makin...

Страница 65: ...ft drive 404000254 4 2 Universal joint 1000418pieza25A 5 2 Universal joint 1000418dado25 6 2 Universal joint Card n D25 7 1 Slider 404000427 8 1 Sprocket 3 8 Z34 404000429 9 1 Spacer washer 404000433...

Страница 66: ...ft 403000531 7 2 Brass washer 404000365 8 1 Washer 404000419 9 1 Bearing supports 404000420 10 1 Chain transmission shaft 404000422 11 2 Sprocket Z 10 404000424 12 1 Gluepot transmission shaft 4040004...

Страница 67: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P GLUEPOT DUOMELT M2 Unit MAKSIWA CBC P Premilling unit Revision 00 11 2022...

Страница 68: ...MENT 4 3 1 WORK DESCRIPTION 4 3 2 CHANGING GLUE EVA PUR 4 3 3 TEMPERATURE SENSORS AND HEATING ELEMENTS 5 3 4 UNIT ADJUSTMENT 5 4 MAINTENANCE 7 4 1 GENERAL MAINTENANCE 7 4 2 CHANGING HEATING ELEMENTS 7...

Страница 69: ...lue quickly Mechanism that allows the emptying of the gluepot Software that manages and reports on the operations for changing the glue Different mechanical and electrical safety elements Advance roll...

Страница 70: ...he glue goes up the endless roller and when a work piece passes it distributes the glue evenly along the entire side of the board With the correct setting of the amount of glue no additional adjustmen...

Страница 71: ...ecurity warning A trained technician with special tools adjusts this unit For this reason MAKSIWA does not recommend handling without the support of an authorized technician The gluepot unit works at...

Страница 72: ...oller 3 Roller inclination stopper bolts 4 Self locking nut tracing Tracing the unit 1mm set 5 Self locking nut tension Increase or reduce the tension of tracing 6 Glue changing lever Emptying the glu...

Страница 73: ...em once a week 4 2 Changing heating elements Proceed as follows To replace the heating element turn off the machine completely remove the air and feeding tray Disconnect the 6 pin quick connector that...

Страница 74: ...panel that it follows its path with the infeeding fence If the board separates at the front or back it may result in an incorrect finish Error Possible cause Solutions Glueing only half of the panel...

Страница 75: ...PREMILLING UNIT 9 7 UNIT COMPOSITION 7 1 Complete gluepot Duomelt 0600091 Calderin M2 Qty Description Reference 1 1 Duomelt draining 5000246 2 1 Support assembly 5001899 3 1 Gluepot 5003521 4 1 Glue...

Страница 76: ...DIN913 W302 08 102000042 2 1 Cleaning opening valve 403000264 3 1 Sealing gasket 404000154 4 1 Opening shaft 404000157 5 2 Joint KJ080 GA 94 20 1 4133205091 6 1 Cover guide assembly 5000164 7 4 Allen...

Страница 77: ...e pot 408000060 3 1 Support Glue pot 5000248 4 1 Protection glue pot assembly 5000732 5 1 Tracer Assembly 5001897 6 1 Nipple M6 5341251721 7 1 Bushing 25x32x30 A 6212532301 8 1 Bushing 25x32x35 B 6222...

Страница 78: ...MAKSIWA CBC P PREMILLING UNIT 12 7 4 Gluepot...

Страница 79: ...140001 7 1 Tubular heater D10x60 250w 3542100541 8 1 Heater D 10 x 100 315W 3542101001 9 1 Heater D 10 x 120 500W 3542101221 10 1 Heater D 16 x 100 630W 3542161111 11 1 Heater D 16 x 130 630W 35421613...

Страница 80: ...MAKSIWA CBC P PREMILLING UNIT 14 7 5 Glue roller housing assembly...

Страница 81: ...aft M8 x 75 404001299 16 1 Adjustment pivot 404001300 17 1 Glue dosification gate 404001467 18 1 Glue roller 404001468 19 1 Glue roller washer 404001715 20 1 Roller housing adjustable 409000344 21 1 T...

Страница 82: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P FEEDING TRAY Unit MAKSIWA CBC P Feeding tray Revision 00 11 2022...

Страница 83: ...mposition 4 2 4 UNIT ADJUSTMENT 4 2 4 1 Unit parameters 4 2 4 2 Edge height adjustment 5 3 MAINTENANCE 6 3 1 GENERAL MAINTENANCE 6 3 2 TOOL CHANGE 6 3 2 1 Guillotine cutter 6 3 2 2 Glue feeding roller...

Страница 84: ...otine The group receives the signal from the limit switch 20S12 and after a delay set in screen it activates the cutter the guillotine Feeding system Since the feed shaft is rotating the feeding pisto...

Страница 85: ...his unit For this reason MAKSIWA does not recommend handling without the support of an authorized technician Do not adjust the unit while the machine is running to avoid enrollment with the chain For...

Страница 86: ...MAKSIWA adjusted the unit with an excess of 1 5 2 0mm edge in the lower part and the rest of the excess edge remains in the upper part of the board MAKSIWA do not recommend any other adjustment setti...

Страница 87: ...llen key and then remove the shaft with a 13mm spanner and a flat screwdriver 4 TROUBLESHOOTING Error Possible cause Solution Guillotina not cutting Guillotine status Replace the guillotine cutter Mec...

Страница 88: ...eight regulation block 403000536 2 1 Height regulation guide 403000537 3 1 Tray support 408000057 4 1 Feeding roller assembly 5000707 5 2 Allen bolt DIN 912 M5 x 25 Thread 25mm 6310502501 6 1 Allen bo...

Страница 89: ...guide 403000549 4 1 Washer 8 25x17x2 404000485 5 1 Feeding roller 404000493 6 1 Feeding shaft 404001211 7 1 Feeding shaft fixing hex 404001212 8 2 Gasket B101520 203 6221015201 9 1 Allen bolt 912 M6 x...

Страница 90: ...Aluminium tray fix positioner 404000494 4 1 Top edge positioner 404000497 5 1 Edge level guide 404000498 6 1 Nylon roll 404000499 7 1 Guide shaft 404000500 8 1 Aluminium tray 406000094 9 1 Front clam...

Страница 91: ...90 4 1 Feeding roller capsue 403002368 5 1 Feeding roller 19 X55 404001144 6 1 Pushing piston guided shaft Front 404001506 7 1 Pushing piston guided shaft 404001768 8 1 Cylinder SID 50x10 5003543 9 2...

Страница 92: ...8 1 Adjustment knob 404000490 9 1 Tray adjustment shaft 404001544 10 1 Guillotine bracket E MG 406000119 11 1 Guillotine base plate 409000119 12 1 Edge feeding nozzle 5004656 13 1 Cylinder EG5025_M__...

Страница 93: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P SIDE PRESSURE ROLLERS Unit MAKSIWA CBC P Side pressure rollers Revision 00 11 2022...

Страница 94: ...N AND AIM OF THE UNIT 3 2 WORK DESCRIPTION AND ADJUSMENT 3 3 MAINTENANCE 3 4 TROUBLESHOOTING 4 5 UNIT COMPOSITION 5 5 1 COMPLETE UNIT ASSEMBLY 5 5 2 DRIVEN PRESSURE ROLLER ASSEMBLY MAIN 5 5 3 SECOND P...

Страница 95: ...t is possible to increase the pressure of the side rollers Turn the pressure knob clockwise to increase the pressure and anticlockwise to reduce it Before making any adjustments try to solve the probl...

Страница 96: ...mly the panel Correct adjustment of infeeding fence Check with a long panel and confirm that the infeeding fence is guide the panel correctly If the panel is separating from the fence it might result...

Страница 97: ...pressure roller 5005181 2 1 Second pressure roller 5000393 3 1 Unit support assembly 5000392 Driven pressure roller 5000392 Qty Description Reference 1 1 Fixing washer 404000371 2 1 Driven pressure ro...

Страница 98: ...shaft 404001807 11 1 Pressure roller shaft 404001808 12 1 Pressure rollers front plate 409000439 13 1 Support assembly 5003675 14 2 Bearing 6002 2RS 6116002301 15 4 Gasket PAP1515 P10 6240151501 16 2...

Страница 99: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P END TRIMMING UNIT Unit MAKSIWA CBC P End trimming unit Revision 00 11 2022...

Страница 100: ...SELECTION 3 2 2 MANUAL ACTIVATION ERROR BOOKMARK NOT DEFINED 3 OPERATION AND ADJUSTMENT 3 3 1 WORK SEQUENCE 3 3 2 SENSORS AND PNEUMATIC SEQUENCE ERROR BOOKMARK NOT DEFINED 3 3 UNIT ADJUSTMENT 7 4 MAI...

Страница 101: ...er of 0 27kW Equipped with a cutter block with flat trimmers it can perform the job precisely to flush the excess of the edge with different thickness of panels When selected from screen vertical roun...

Страница 102: ...little while the group goes up to start cutting the front excess of the edge The unit never reaches the horizontal piston full stroke it finishes the work before If unit reads Sensor 20 S31 it will sh...

Страница 103: ...en the light of sensor 20 S32 turns off 6 The unit finishes the cycle when receives the signal from sensor 20 S30 and goes back to waiting position for next panel 3 1 Sensors electric and pneumatic co...

Страница 104: ...ensor is activated 20 S32 Sensor de posici n final superior 3 1 2 Electric composition Motor Thermal relay Inverter End trim unit 5M3 5F3 U1 3 1 3 Pneumatic composition Movement Solenoid valve Pressur...

Страница 105: ...ition the cancellation or stoppage of the machine to prevent breakage Before making any adjustments verify that the problem is not possible to solve with the appropriate preventive corrective actions...

Страница 106: ...n pushes the motor forward for making radius or backward for a flat finish ON OFF For changing the radius of vertical rounding Turn off vertical rounding form screen this will allow you to move the kn...

Страница 107: ...go up and down correctly without any obstruction Check daily without air pressure moving unit by hand that it goes up down forward and backward smoothly In addition there is not mechanical obstructio...

Страница 108: ...ng the unit manually If the unit fails at the front because it is not able to reach the top position you can increase the rise pressure on the MR1 1 pressure gauge S 32 20S 32 fault Check if the S32 s...

Страница 109: ...an incorrect finish Cleaning the tracers front rear and wheel Check that the tracers do not have traces of glue or other elements that attribute to false tracing Free movement Remove the pneumatic pr...

Страница 110: ...MAKSIWA CBC P PREMILLING UNIT 12 7 UNIT COMPOSITION 7 1 Complete unit End trim unit 0800070 Qty Description Reference 1 1 Main support assembly 5005147 2 1 Motor assembly with support 5004623...

Страница 111: ...MAKSIWA CBC P PREMILLING UNIT 13 7 2 Motor assembly...

Страница 112: ...18 1 Rubberized bearing 6001 2Z 5003502 19 1 E2B S08KS02 MC B1 5003580 20 1 Motor assembly 5004624 21 1 Rear tracer assembly 5004625 22 1 Front tracer assembly 5004626 23 1 Piston C85N16 20 5004847 24...

Страница 113: ...MAKSIWA CBC P PREMILLING UNIT 15 7 3 Unit support assembly...

Страница 114: ...ertical long rod 404000698 18 2 Horizontal rod 404001796 19 1 Rods block 408000179 20 2 CODO 1 8 SMC KQ2L06 01AS 4410906101 21 2 RBC1007 5003411 22 1 CDG1BN25 125Z 5003578 23 2 E2B S08KS02 MC B1 50035...

Страница 115: ...MAKSIWA CBC P TRMMING UNIT 1 MAKSIWA CBC P TRIMMING UNIT Unit MAKSIWA CBC P Trimming unit Revision 00 11 2022...

Страница 116: ...POSITION 3 3 2 UNIT ADJUSTMENT POINTS 4 3 2 1 Radius adjustment 4 3 2 2 Vertical tracer adjustment edge overhang 4 4 MAINTENANCE 4 4 1 TOOL CHANGE 5 5 ALARMS 6 6 ERRORS AND SOLUTIONS 7 7 UNIT COMPOSIT...

Страница 117: ...andling without the support of an authorized technician The trimming unit has cutting blades that can cause serious damage under improper use of the unit Do not adjust the unit while the machine is ru...

Страница 118: ...the vertical tracer for increasing or decreasing the overhang on top or bottom side of panel Turn the bolt clockwise to leave less excess and counter clockwise to leave more excess 4 MAINTENANCE Befor...

Страница 119: ...the power connector plug from the machine unit Hold the motor firmly with one hand and fully loosen the fixing bolts with the other Without releasing the motor loose the motor regulating knob complet...

Страница 120: ...e fault Meanwhile work without the unit causing the failure 5F1 Top trimming 5F2 Bottom trimming Inverter Low input voltage Locate the inverter causing the fault you can reset it by turning off the ma...

Страница 121: ...ottom Check that the tracers are free of glue residue or other elements that may cause false tracing Free movement Manually check the unit withdrawing by hand it turns correctly and has a uniform pres...

Страница 122: ...m trimmer Qty Description Reference 1 1 Tracers assembly 5003857 2 1 Bottom trimmer support assembly 5003859 3 1 Motor assembly 5003938 0900225 conjunto refilador superior N Qty Description Reference...

Страница 123: ...2 6310401201 6 2 Allen bolt DIN 912 M4 x 12 Thread 12mm 6310500822 7 4 Allen bolt DIN7984 M5 X 8 Thread 8mm 6310501601 8 2 Allen bolt DIN 912 M5 x 16 Thread 16mm 6310601601 9 3 Allen bolt DIN 912 M6 x...

Страница 124: ...MAKSIWA CBC P TRMMING UNIT 10 7 4 Bottom trimmer Support assembly...

Страница 125: ...in holding block 409000078 10 1 Motor support plate 409000467 11 8 Bearing KH 1630 6171630001 12 8 Bearing lock 16x24x3 6191624031 13 3 Allen bolt DIN 912 M8 x 25 ROSCA 25mm 6310802501 14 1 Allen bolt...

Страница 126: ...MAKSIWA CBC P TRMMING UNIT 12 7 5 Top trimmer support assembly...

Страница 127: ...409000467 12 8 Bearing KH 1630 6171630001 13 8 Bearing ratiner 16x24x3 6191624031 14 2 Allen bolt DIN 912 M8 x 25 Thread 25mm 6310802501 15 4 Bolt DIN913 M6 X 6 6330600601 16 2 DIN 913 M8 x 8 N 17 1...

Страница 128: ...nob 404000273 7 2 Washer 20x8 25x2 5 404000804 8 1 Reduction Sleeve Siko 405000067 9 1 Motor Teknomotor JC 2 5800550721 10 6 Allen bolt DIN 912 M6 x 10 Thread 10mm 6310601001 11 2 Bolt DIN7991 M4 X 12...

Страница 129: ...MAKSIWA CBC P GLUE SCRAPPER UNIT 1 MAKSIWA CBT P GLUE SCRAPPER RR 8 Unit MAKSIWA CBC P Glue scrapper unit Revision 00 11 2022...

Страница 130: ...N 3 2 2 UNIT ADJUSTMENT 3 2 2 1 Tracing adjustment 5 2 2 2 Tension adjustment 5 2 2 3 Tracing Wheel alignment 5 2 2 4 Cutter block adjustment 5 2 2 5 Depth adjustment 5 3 MAINTENANCE 6 3 1 GENERAL MAI...

Страница 131: ...l tools adjusts this unit For this reason MAKSIWA does not recommend handling without the support of an authorized technician The premilling unit has cutting blades that can cause serious damage under...

Страница 132: ...R UNIT 4 Panel Tracing wheel Blade Blade holder Deactivation lever Tracing nuts Unit fixing bolts Depth fixing nut Depth adjustment bolt Inner grub screw outer grub screw Tension adjusment self lock n...

Страница 133: ...bigger the blade might dent the panel from front side Tracer wheel is an eccentric bearing Use 10 mm spanner to release it and 19 mm spanner to adjust the height 2 2 4 Cutter block adjustment Lose out...

Страница 134: ...s and edge excess that may be near the unit 3 2 Tool change Use a 3mm Allen key to remove the screw holding the blade Clean the blade holder and before installing the new blade 4 TROUBLESHOOTING Fault...

Страница 135: ...MAKSIWA CBC P GLUE SCRAPPER UNIT 7 5 UNIT COMPOSITION 5 1 Top glue scrapper...

Страница 136: ...00028 13 Top plate 409000029 14 RR 8 top scrapper blade 409000033 15 Bearing 6002 2ZR 5000057 16 Bearing EGB1015 e40 5000058 17 Allen bolt DIN 912 M6 x 16 6310601601 18 Allen bolt DIN 912 M6 x 20 6310...

Страница 137: ...MAKSIWA CBC P GLUE SCRAPPER UNIT 9 5 2 Bottom glue scrapper...

Страница 138: ...ate 409000026 13 Top plate 409000029 14 RR 8 bottom scrapper blade 409000030 15 Bearing 6002 2ZR 5000057 16 Sliding bearing EGB1015 e40 5000058 17 Allen bolt DIN 912 M6 x 20 6310602001 18 Allen bolt D...

Страница 139: ...MAKSIWA CBC P BUFFING UNIT 1 MAKSIWA CBC P BUFFING UNIT PC 3 Unit MAKSIWA CBC P Buffing unit Revision 00 11 2022...

Страница 140: ...3 3 OPERATION AND ADJUSTMENT 3 3 1 WORK DESCRIPTION 3 3 2 UNIT WORK POSITION 3 3 3 ELECTRIC COMPOSITION 4 3 4 UNIT ADJUSTMENT 4 4 MAINTENANCE 5 4 1 CHANGE POLISHING CLOTHES 5 5 ALARMS 6 6 TROUBLESHOOT...

Страница 141: ...IT ACTIVATION ON OFF 3 OPERATION AND ADJUSTMENT 3 1 Work description The group is in charge of cleaning polishing and smoothing the work of the trimmers radius scraper and glue scraper In the case of...

Страница 142: ...that can cause serious damage under improper use of the unit Do not adjust the unit while the machine is running to avoid enrollment with the chain For proper handling disconnection of the unit is es...

Страница 143: ...ean polishing cloths everyday Clean vacuum everyday chips and strings of PVC and glue from trimmers and scrappers Check manually everyday if the motor is moving freely 4 1 Change polishing clothes To...

Страница 144: ...he fault you can reset it by turning off the machine for 60 seconds and turning on again If the fault persists contact the technical service indicating the inverter and the fault that appears on the d...

Страница 145: ...192 B30 B30 40 2 SW 102000568 3 1 Motor support 401004789 4 1 Frontal adjustment stop washer 404000377 5 1 Top fix support 404001372 6 1 Pivoting claml top 404001697 7 1 Buffing disk assembly 5002132...

Страница 146: ...rence 1 1 T angle connector clamp GN 192 B30 B30 40 2 SW 102000568 2 2 Frontal adjustment stop washer 404000377 3 1 Bottom fix suport 404001704 4 1 Vertical support 404001706 5 1 Motor assembly 500477...

Страница 147: ...onjunto Pulidor Qty Description Reference 1 1 Fixing washer D463 M4 102000176 2 1 Bolt fixing plate 404000754 3 1 Out gasket 404000971 4 1 Disk positioner 404000997 5 1 Hex bolt DIN933 M4 X50 63604050...

Страница 148: ...MAKSIWA CBC P PREMILLING UNIT 1 MAKSIWA CBC P BENCH FRAME Unit MAKSIWA CBC P Benchframe Revision 00 11 2022...

Страница 149: ...RESSURE BEAM 4 1 3 DRAGCHAIN SPROCKET 5 1 4 DRAGCHAIN MOTOR 5 1 5 TENSIONER ASSEMBLY DRAG CHAIN 6 1 6 STEP PAD ASSEMBLY 6 1 7 PRESSURE BEAM WHEEL 6 1 1 PRESSURE BEAM WHEEL THREADED FOR PROTECTION COVE...

Страница 150: ...09000442 5 1 Dragchain sprocket assembly 5000442 6 1 extendable table support 5000443 7 1 HPL output 403001295 8 1 HPL Input 403002018 9 1 Pressure beam wheel assembly 5003400 10 1 Pressure beam wheel...

Страница 151: ...ador 404001492 3 1 Pressure beam adjustment shaft output 404001555 4 1 Pressure beam adjustment shaft input 404001556 5 2 Sprocket 3 8 Z15 404001557 6 3 Tensioner assembly 5003745 7 2 3 8 368 steps 50...

Страница 152: ...Bearing 6005 2RS 6116005301 6 1 Allen bolt DIN 912 M8 x 16 Thread 16mm 6310801601 7 1 Allen bolt DIN 912 M8 x 25 Thread 25mm 6310802501 1 4 Dragchain motor 5005172 Motorreductor arrastre Qty Descripti...

Страница 153: ...2 Copper washer 404000021 3 1 Tensioner sprocket 404000386 4 1 Sprocket shaft 404000387 5 1 Gasket 1010DU 6240101001 6 1 Hex nut DIN934 M8 6410800001 Drag chain step pads 300000001 Qty Description Ref...

Страница 154: ...D 102000682 3 1 methacrylate cabin 401006083 4 1 methacrylate cabin 401006092 5 1 Door 5005254 6 2 Gas spring 08 585 350N 9200745001 Pressure beam tensioner 5000444 Qty Description Reference 1 1 Press...

Страница 155: ...eference 1 1 T handle Hex Key Support 102000656 2 1 Emergency stop button 3621101101 3 1 Screen 5 6 OMRON 3995000321 4 1 Screen fitting 401006086 5 1 Screen holder assembly 5005184 6 4 Allen bolt DIN...

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