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P 10/ 19

3 Loop handle set, Pipe complete, Grip set, Switch lever, Lock off lever

3-1 Disassembling 

Fig. 3-1-1

Fig. 3-1-2

Fig. 3-1-3

See 

Figs. 3-1-1, 3-1-2, 3-1-3 as follows and Figs. 3-1-4, 3-1-2, 3-1-3 in the next page.

  

Note

: No need to remove Nylon cutting head / Plastic blade from Motor housing.

4. Disconnect the connectors of Power supply cord unit (long) 

    from the connectors of Controller complete in Housing L.

Battery 

guard

2. Remove Battery guard 

     by unscrewing 

     three M4x12 + Screws.

1. Disassemble Roop handle set.

3. Remove Housing R by unscrewing seven 4x18 Tapping screws.

Housing R

Controller complete

5. To remove Power supply cord unit (long) completely

   from the lead wires of Controller complete, cut three 

   Insulated connectors 5.5-SD at the portion designated 

   with red lines.

Note

: Cut each clamped portion to leave the lead wires 

          because of the easy reassembling process.  

M4x12 + Screw

(3 pcs.)

M5x25 Hex socket

head screw (2 pcs.) 

Clamp cover B

Clamp 33

Clamp 33

Roop handle set

Roop handle

Pipe complete

(It is not included in Loop handle set.)

4x18 Tapping screw (7 pcs.)

Clamped portions of 

Insulated connectors 5.5-SD (3 pcs.)

6. Disconnect the connector of Power supply cord unit 

    (short) from the connector of Contoller complete.

7. Remove Strain relief by unscrewing 4x18 Tapping 

    screw. Power supply cord (short) is removed together

    with Corrugated tube.

Connector of Power supply cord (short)

4x18 

Tapping 

screw

Strain relief

Power supply cord unit

(long)

Power supply cord 

unit (short) with

Corrugated tube

Содержание XRU09

Страница 1: ...REPAIR MANUAL XRU09...

Страница 2: ...ns Code No Description Use for press fitting Ball bearing 6001DDW press fitting Ball bearing 6001DDW press fitting Stator ass y press fitting Stator ass y press fitting Rotor Pipe ring for Arbor press...

Страница 3: ...Cutter blade Tipped saw blade Cutter blade Tipped saw blade Clamp washer Cup Cutter blade Tipped saw blade 1 Hold Rotor by inserting Hex wrench into the side hole of Motor housing Remove Nylon cuttin...

Страница 4: ...3 pcs M4x16 Pan head screw 2 pcs Controller B 5 Cut three Insulated connectors 5 5 SD at the position marked with red lines Inner cover M5x25 Hex socket head bolt 3 Remove Controller B and Inner cove...

Страница 5: ...ig 2 1 6 1 Cut the tip of plastic portion 2 Cut the skirt portion 3 Cut the drum portion 4 Remove Plastic cover F 5 Pull Lead wires slowly while forming the sleeve to cylindrical figure with water pum...

Страница 6: ...f Rotor Shaft of Rotor Stator ass y Stator ass y Strain relief M4x16 Pan head screw Motor housing Motor housing 1R350 1R045 1R263 1 Loosely tighten with Receive washer A and Hex nut M10 17 Hex nut M10...

Страница 7: ...1R291 Retaining ring R 28 Ball bearing 6001DDW 1R028 Fig 2 1 9 Ring 14 Rotor Rotor 1 Remove Rotor and Ring 14 from Motor housing with 1R045 Note Hook the jaws of 1R045 to Motor housing and set the ce...

Страница 8: ...s y 1R023 1R031 Motor housing Fig 2 2 1 1 Remove sheathes by 13mm from the tip 2 Remove enamel with abrasive paper 100 by 11mm from the tip Note It is necessary to remove enamel to conduct electricity...

Страница 9: ...magnet power Mount Stator ass y while aligning its hole to the locating pin on Motor housing 5 Mount Stator ass y to Motor housing Fig 2 2 4 2 Set Motor housing on 1R033 Apply 1R026 on Stator ass y an...

Страница 10: ...ely from the lead wires of Controller complete cut three Insulated connectors 5 5 SD at the portion designated with red lines Note Cut each clamped portion to leave the lead wires because of the easy...

Страница 11: ...housing complete and then remove the clamped Power supply cord unit 3 Pull out the power supply cord unit toward Housing set side with care of the connector that is passed through Pipe complete 2 Remo...

Страница 12: ...Assemble two holes side of Pipe complete to Housing L with 4x18 Tapping screw and Clamp 24 Housing and Grip set side Motor housing side 3 Loop handle set Pipe complete Grip set Switch lever Lock off l...

Страница 13: ...following four pictures Projection of Lock off lever Groove in Grip L Viewed from the inside Lock off lever Rib of Grip L Groove of Grip L Switch lever 4 Insert Switch lever over the pin of Grip L unt...

Страница 14: ...Symbol Electrical Parts Straight receptacle with polyolefin tube Controller Terminal A Terminal B Battery fuel gauge Power supply cord unit short with corrugate tube Purple Gray Color index of lead w...

Страница 15: ...ooped side to the bottom of Motor housing Insulated connector 5 5 SD Insulated connector 5 5 SD Power supply cord unit long has to be fixed with the end protruding from Strain relief in the direction...

Страница 16: ...b C Rib B Rib A Heat shrink tube Sub controller Corrugated tube with Power supply cord unit short Strain relief Note Be careful not to pinch Corrugated tube of Power supply cord unit short with Strain...

Страница 17: ...ntroller Rib A Rib B Rib C Rib D Rib E Flag receptacles P 17 19 Fig 5 3 Put Power supply cord long between Rib D and Rib E Put lead wires with Insulated connectors 5 5 SD in front of Noise suppressor...

Страница 18: ...r B Sub controller is broken Controller is broken Controller B is broken Replace Controller Incomplete connection of Terminal with battery Check the connection with Battery or Replace Terminal Replace...

Страница 19: ...ontroller Trouble on Controller can be checked with Tester as follows 1 Set Digital tester 1R402 A in the Diode mode 3 Contact Black probe with Terminal Contact Red probe with Terminal Wait until the...

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