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CAUTION: Remove the offset diamond wheel from the machine for safety before repair/ main-
                     tenance in accordance with the instruction manual! 

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Spiral bevel gear 11

Fig. 1

Code No.

Description

Use for 

1R004

Retaining ring S pliers ST-2

Removing / Assembling Ring spring 11

1R029
1R034
1R268

Spring pin extractor 3

Removing Shoulder pin 5 from Pin cap

1R269 Bearing Extractor

Removing Ball bearings 608DDW and 696ZZ

1R291

Retaining ring S & R pliers

Removing Retaining ring R-30 from Gear housing

1R350 Ring 60

Supporting Skirt complete when removing Spindle from Spiral bevel gear 35A

Bearing setting pipe 23-15.2

Assembling Spiral bevel gear 35A to Spindle

Bearing setting pipe 12.2

Item No.

Apply Makita grease SG.No.0 to the following portions designated with the black triangle to protect parts
and product from unusual abrasion.

Description

Portion to lubricate 

Amount

20g

DISASSEMBLING

4

M7 Hex nut

M6x12 Hex socket head bolt

M6x12 Hex socket head bolt

Carbon brush

Brush holder cap

Brush holder cap

Front roller

Front roller holder

Spiral bevel gear 11

Remove Carbon brushes to remove Armature later.
Separate Front roller and Front roller holder from the machine by removing two M6x12 Hex socket head bolts.

(1) Disassemble Front roller as illustrated in 

Fig. 2

.

Gear housing complete Gear room for engaging Spiral bevel gear 11 with Spiral bevel gear 35A

4

Fig. 2

Содержание PC5001C

Страница 1: ... mm Wheel Protection against electric shock Power supply cord m ft PC5000C PC5001C 5 0 16 4 4 0 8 9 Offset diamond wheel Diameter mm 125 5 Double insulation 22 23 7 8 5 1 11 2 3 4 7 6 4 5 9 9 10 000 Built in dust extraction Yes Offset diamond wheel 125mm 5 Offset diamond wheel 110mm 4 3 8 Brush set includes Brush A and Brush B Offset diamond wheel 125mm 5 Brush set includes Brush A and Brush B L H...

Страница 2: ...removing Spindle from Spiral bevel gear 35A Bearing setting pipe 23 15 2 Assembling Spiral bevel gear 35A to Spindle Bearing setting pipe 12 2 Item No Apply Makita grease SG No 0 to the following portions designated with the black triangle to protect parts and product from unusual abrasion Description Portion to lubricate Amount 20g DISASSEMBLING 4 M7 Hex nut M6x12 Hex socket head bolt M6x12 Hex s...

Страница 3: ...ex nut with Wrench 11 turn Armature clockwise by hand Armature can be disassembled by pulling it off Pay attention not to lose M7 Hex nut and Spiral bevel gear 11 Locking Spindle with shaft lock grip the Square portion of Fan 85 with Monkey wrench and turn the wrench counterclockwise Remove four Max Pan head screws Skirt complete can be separated from Gear housing Square portion of Fan 85 Monkey w...

Страница 4: ...r pump pliers while holding M7 Hex nut with wrench 11 Refer to Fig 4 S 3 Retaining ring R 30 Flat washer 22 Ball bearing 6000DDW and Rubber ring 26 are still left in Gear housing They can be disassembled as illustrated in Fig 5 Retaining ring R 30 Flat washer 22 Strike the edge of Gear housing with Plastic hammer Ball bearing 6000DDW and Rubber ring 26 come out together with M7 Hex nut Spiral beve...

Страница 5: ...6000DDW Retaining ring R 30 Fig 6 Wrench 11 M7 Hex nut 1 Separate Skirt complete from Gear housing as illustrated in Figs 3 and 4 But no need to separate Gear housing from Motor housing 2 Disassemble Gear and spindle from Skirt as illustrated in Fig 7 Note Do not deform Labyrinth ring on Spindle Spiral bevel gear 35A Ball bearing 696ZZ Skirt complete Ring spring 11 1R004 1R269 1R350 Spiral bevel g...

Страница 6: ...as illustrated in Fig 8 Note Disassembling Spindle section causes a damage to Ball bearing 6202DDW Therefore do not reassemble the removed Ball bearing 6202DDW Replace it with the fresh Ball bearing 6202DDW 1 Assemble Skirt section as illustrated in Fig 9 Remove Ball bearing 6202DDW and Flat washer 19 with Arbor press from the opposite side of Bearing retainer 39 Ball bearing 6202DDW Flat washer 1...

Страница 7: ...8 1R350 Fig 10 Fig 11 1 Remove Front roller and Base section as illustrated in Figs 2 and 3 2 Remove skirt complete as illustrated in Fig 4 But no need to separate Gear housing from Motor housing 3 Now Shaft lock mechanism can be disassembled as illustrated in Figs 10 and 11 Fig 12 Fig 13 1 Be sure to use new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 5 Fig 12 2 Ass...

Страница 8: ...n Lead wire is used for some countries Purple or blue Lead wire is used for some countries Power supply cord Field Controller Pick up coil Noise suppressor if used Pick up coil Lead wire holder of Sleeve Sleeve Assemble Pick up coil to Sleeve Put the Lead wires into Lead wire holder as illustrated below Blue Lead wire is used for some countries Lead wire holder of Sleeve ...

Страница 9: ...ld s Lead wire orange Controller s Lead wire black Controller s Lead wire red or blue Wiring under Switch Controller side Controller Switch lever side Wiring to Switch viewing from Handle set L side viewing from Handle set R side Handle Switch Noise suppressor Terminal block Insulated Connector Fix Field lead wires orange white with this Lead wire holder Pass Field lead wires orange white between ...

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