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R

epair

[3] -3. Spiral bevel gear [large one], Ball bearings 696ZZ/ 6201DDW

ASSEMBLING

DISASSEMBLING

(3) Assemble Gear housing cover with Armature and Gear housing to Motor housing as drawn in 

Fig. 5

.

Note

: The gear and the ball bearings can be replaced without disassembling the motor section.

(1) Remove Ball bearing 696ZZ, Retaining ring S-9, Flat washer 10 and C-type plate from Spindle as drawn in 

Fig. 6

.

Fig. 5

Fig. 6

Armature

Notch on Gear housing cover

Name plate

1. Remove four M4x16 Hex socket head bolts, then separate Bearing box section from Gear housing.

1. Assemble Gear housing cover together with Armature

    while facing its notch to the same side as Name plate.

2. Assemble Gear housing while facing Spindle

    to the same side as the notch and Name plate.

Name plate

Gear housing

Spindle

Bearing box 

section

2. Remove Ball bearing 696ZZ

    with 1R269.

3. Remove Retaining ring S-9

    with 1R291.

4. Remove Flat washer 10. 

    Then, remove C-type plate.

Ball bearing

696ZZ

Retaining 

ring S-9

Flat washer 10

C-type plate.

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Armature, Spiral bevel gear [small one] (cont.)

M4x16 Hex socket head bolt

1R269

1R291

Содержание GA4040

Страница 1: ...tput 700 Max Output W 110 120 220 230 240 11 10 5 3 5 4 8 50 60 50 60 50 60 50 60 50 60 1 100 1 100 1 100 1 100 1 100 1 300 1 300 1 300 1 300 1 300 Current A 700 127 9 1 50 60 1 300 700 700 700 700 1...

Страница 2: ...S R pliers removing Retaining ring S 9 1R340 Bearing retainer wrench removing Bearing retainer 20 33 from Bearing box 1R350 Ring 60 supporting Gear housing when disassembling Shaft lock mechanism 2 LU...

Страница 3: ...o the groove on Gear housing cover Rear cover 2 Shift Spiral spring from Carbon brush top 3 Disconnect Carbon brush from commutator by pulling up Note No need to remove in this step Fig 2 Groove on Ge...

Страница 4: ...Assemble small Spiral bevel gear to Armature end by reversing the disassembly procedure Refer to Fig 2 2 Assemble the commutator end of Armature as drawn in Fig 4 Note This step is required for the mo...

Страница 5: ...plate 1 Remove four M4x16 Hex socket head bolts then separate Bearing box section from Gear housing 1 Assemble Gear housing cover together with Armature while facing its notch to the same side as Nam...

Страница 6: ...rings 696ZZ 6201DDW cont 1R258 1 Receive Bearing box with 1R258 and remove Spindle by pressing it with Arbor press 2 Joint sleeve can be removed 3 Using 1R291 remove Retaining ring R 26 from the insid...

Страница 7: ...versing the disassembly procedure Refer to Figs 8 7 and 6 Note Do not re use the removed Joint sleeve New Joint sleeve has to be mounted Refer to the upper right illustration in Fig 7 Apply the follow...

Страница 8: ...gly push Switch lever in a direction designated with black arrow 2 Switch lever is disconnected from the locking claw of Switch knob Then remove Switch knob Switch lever Tumbler Switch lever 1R284 Swi...

Страница 9: ...14 Switch block Controller ASSEMBLING Connect Switch block as drawn in Fig D 3 DISASSEMBLING 3 7 Brush Holder DISASSEMBLING Insert Slotted screwdriver into the gap between Switch and Switch block Whil...

Страница 10: ...st Pin cap Pin cap Compression spring 8 1R268 1R350 Fig 15 Fig 16 1 Disassemble Bearing box section from Gear housing Refer to Fig 6 2 Disassemble Shaft lock mechanism as drawn in Figs 15 and 16 Fig 1...

Страница 11: ...th Blue Brown Switch Controller Noise suppressor is installed in Switch block Noise suppressor is not used for some countries Field Brush holder Noise suppressor 7 Black lead wire is used for some cou...

Страница 12: ...re mounting Switch block to Motor housing make sure that these three Connecting terminals of Switch block are not deformed or broken Put Lead wires of Power supply cord into this place designated with...

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