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R

epair

DISASSEMBLING

ASSEMBLING

(2) Disassemble the commutator end of Armature as drawn in 

Fig. 3

.

      Note

: This step is required for the models with electronic control system of 

GA4040C, GA4540C, GA5040C,

                GA6040C, GA4542C, GA5042C, GA6042C

.

Fig. 3

1. Pick up three tabs of

    Self lock 6 with tweezers

    to remove it from Armature.

2. Remove Magnet sleeve, 

    Wave washer 6 and 

    Labyrinth rubber ring 22. 

3. Remove Ball bearing 627DDW with 1R269. 

4. Remove Flat washer 7 and

    Insulation washer. 

Self lock 6

Tabs

Tweezers

Wave washer 6

Magnet sleeve

Labyrinth rubber ring 22

Ball bearing 627DDW

1R269

Flat washer 7

Insulation washer

(1) Assemble small Spiral bevel gear to Armature end by reversing the disassembly procedure. (Refer to 

Fig. 2

(2) Assemble the commutator end of Armature as drawn in 

Fig. 4

.

      Note

: This step is required for the models with electronic control system of 

GA4040C, GA4540C, GA5040C,

                GA6040C, GA4542C, GA5042C, GA6042C

.

Fig. 4

2. Press down Self lock 6 until

    Wave washer 6 gets flat.

3. Magnet sleeve is stabilized

    between Self lock 6 and

    Wave washer 6 by the reaction

    force of Wave washer 6.    

1. Return tabs of Self lock 6 to their

    normal shape before assembling. 

    Then, mount Wave washer 6 to

    the commutator end of Armature.

Note

: Be careful to their directions.

           Refer to the drawings in 

Fig. 4

.

Wave washer 6

Magnet sleeve

Self lock 6

Wave washer 6

Magnet sleeve

Self lock 6

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Armature, Spiral bevel gear [small one] (cont.)

Содержание GA4040

Страница 1: ...tput 700 Max Output W 110 120 220 230 240 11 10 5 3 5 4 8 50 60 50 60 50 60 50 60 50 60 1 100 1 100 1 100 1 100 1 100 1 300 1 300 1 300 1 300 1 300 Current A 700 127 9 1 50 60 1 300 700 700 700 700 1...

Страница 2: ...S R pliers removing Retaining ring S 9 1R340 Bearing retainer wrench removing Bearing retainer 20 33 from Bearing box 1R350 Ring 60 supporting Gear housing when disassembling Shaft lock mechanism 2 LU...

Страница 3: ...o the groove on Gear housing cover Rear cover 2 Shift Spiral spring from Carbon brush top 3 Disconnect Carbon brush from commutator by pulling up Note No need to remove in this step Fig 2 Groove on Ge...

Страница 4: ...Assemble small Spiral bevel gear to Armature end by reversing the disassembly procedure Refer to Fig 2 2 Assemble the commutator end of Armature as drawn in Fig 4 Note This step is required for the mo...

Страница 5: ...plate 1 Remove four M4x16 Hex socket head bolts then separate Bearing box section from Gear housing 1 Assemble Gear housing cover together with Armature while facing its notch to the same side as Nam...

Страница 6: ...rings 696ZZ 6201DDW cont 1R258 1 Receive Bearing box with 1R258 and remove Spindle by pressing it with Arbor press 2 Joint sleeve can be removed 3 Using 1R291 remove Retaining ring R 26 from the insid...

Страница 7: ...versing the disassembly procedure Refer to Figs 8 7 and 6 Note Do not re use the removed Joint sleeve New Joint sleeve has to be mounted Refer to the upper right illustration in Fig 7 Apply the follow...

Страница 8: ...gly push Switch lever in a direction designated with black arrow 2 Switch lever is disconnected from the locking claw of Switch knob Then remove Switch knob Switch lever Tumbler Switch lever 1R284 Swi...

Страница 9: ...14 Switch block Controller ASSEMBLING Connect Switch block as drawn in Fig D 3 DISASSEMBLING 3 7 Brush Holder DISASSEMBLING Insert Slotted screwdriver into the gap between Switch and Switch block Whil...

Страница 10: ...st Pin cap Pin cap Compression spring 8 1R268 1R350 Fig 15 Fig 16 1 Disassemble Bearing box section from Gear housing Refer to Fig 6 2 Disassemble Shaft lock mechanism as drawn in Figs 15 and 16 Fig 1...

Страница 11: ...th Blue Brown Switch Controller Noise suppressor is installed in Switch block Noise suppressor is not used for some countries Field Brush holder Noise suppressor 7 Black lead wire is used for some cou...

Страница 12: ...re mounting Switch block to Motor housing make sure that these three Connecting terminals of Switch block are not deformed or broken Put Lead wires of Power supply cord into this place designated with...

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