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19231 Pompadour 

Sce TC 

TOOLING TECHNICAL INSTRUCTIONS

 

ELECTROHYDRAULIC

 

BATTERY

 

CRIMPING

 

TOOL 

Form. n° : 332

 

Indice : B 

Doc n° : 332 3036

 

Indice : A 

Page : 7/10 

 

 

Archivage : / 

Attention, vous êtes responsable de la maîtrise de ce document si vous « l’enregistrez sous » ou si vous l’imprimez.

 

5. 

MAINTENANCE.

 

 

5.1

Daily maintenance

 

 

 A daily maintenance is required to ensure that the tool is kept in good working condition. Wipe it carefully 

with a dry cloth to remove any dirt. Never use solvent for this operation. If the tool has been used in rainy 
weather, wipe and dry it completely before storage. 

  

 The head can be cleaned using a gentle solvent (petrol). To do this, hold the tool with its head 

down and protect the plastic shell. Wipe and dry. 

  

  The  shell  can  be  cleaned  using  a  cloth  soaked  in  soap  and  water.  Never  use  solvent  as  some 

solvents may attack the plastic material. 

 

 Store the tool in its box in a temperate and dry place (see the battery instructions). 

 

5.2

Indicateurs d’états.

 

 

This tool is equipped with two 3-color LEDs to inform the user of its service and battery status. 

 

  Service LED : 

 
 

Green fixed light : Tool in working order. 

Green blinking  light :  Tool  in  working  order, Maintenance to  be planned :  Schedule to 
return the tool to the factory or to an approved workshop. 

Green/Red blinking light : Tool in working order, Maintenance is required : Return the 
tool to the factory or an approved workshop. 

Orange fixed light  :  Power  at  the limit  of tolerance :  Schedule to  return  the tool to  the 
factory or to an approved workshop. 

Orange  blinking  light :  SD  Card  or  GPS  fault :  Return  the  tool  to  the  factory  or  an 
approved workshop. 

Red fixed light : Power out of the tolerance / Cycle time too long : Return the tool to the 
factory or an approved workshop. 

Red blinking light : Temperature out of range : If the temperature is too high, leave the 
tool to cool for 15 minutes. If the temperature is too low, place it in a temperate room. 

 

  Battery LED : 

  

Green light : Battery charge upper than 20%. 

Orange light : Battery charge between 0 and 20%: Plan to charge it. 

Red light : Battery charge nearing 0%: Charge the battery. The tool will not restart in order 
to avoid deteriorating the battery through deep discharge. 

 

5.3.

 

Replenishing of oil.

 

 

It is recommended to check the hydraulic fluid level every month, and to change it every year or two 
years depending on use. The volume of hydraulic oil in the tool tank is about 100 cm

3

 Fully return the piston. 

 Remove the battery. 

 Remove the oil tank cover (5). 

 

Keep the tool vertical with the head facing down. 

 

Remove the cap by turning it and firmly holding the notched part of the tank. Wipe the magnet fixed 

in the tank cap to remove any metal particles that may be attached to it. 

 

Refill with EQUIVIS XV 32 oil using a small squirt until it reaches a few millimeters from the edge 

of the tank. 

 Refit the cap expulsing any air from the top of the tank.  

 To purge all the air, run the tool several times with dies, with the head pointing down, then refill the 

tank if necessary. 

 Carefully wipe any excess of oil and refit the cover (5). 

 

Содержание ESC125

Страница 1: ...3036 Indice A Page 1 10 Créé MAJ le 28 01 2020 By Karine LAFON Visa Up dated on 28 01 2020 By Vivien ROQUE Visa Approved on 28 01 2020 By Aurelien BESSE Visa Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez ELECTROHYDRAULIC BATTERY CRIMPING TOOL ESC125 ...

Страница 2: ...le return auto or manual USB connection to CTDiag software 1 Battery charge Led 1 Service Led Crimping specifications Matrice C12 Section maxi cuivre 400 mm Section maxi aluminium 300 mm Temps de cycle en sertissage 5 à 8 sec Autonomie en sertissage 100 à 220 cycles avec batterie 4 0Ah Electronic configuration Female micro USB connector Programmable return auto or manual Access to number of cycles...

Страница 3: ...m n 332 Indice B Doc n 332 3036 Indice A Page 3 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez Safety informations Hydraulic oil Total Equivis XV32 Crimping head limit life time 15000 cycles Tool service life 40000 cycles ...

Страница 4: ...ROHYDRAULIC BATTERY CRIMPING TOOL Form n 332 Indice B Doc n 332 3036 Indice A Page 4 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez 2 DESCRIPTION OF THE TOOL 1 2 3 4 9 10 11 12 5 6 7 8 ...

Страница 5: ...ol to oil or solvent projection Even though it is designed for outside use protect it as much as possible from water projection This tool is not insulated for use on or near live line cables Use this tool near live line conductors may lead to electrical shock causing severe injury or death Do not use this tool near live line conductors without adequate protection and control 4 OPERATION INSTRUCTIO...

Страница 6: ... cm from the head Never place hands near the moving parts Press the On Off trigger 3 the tool will build pressure until it releases automatically and then stops indicating that the crimping is complete In the case of an automatic return the piston will retract after the motor has stopped Its return can be stopped any time by pressing one of the triggers With the manual return press the return trig...

Страница 7: ...at the limit of tolerance Schedule to return the tool to the factory or to an approved workshop Orange blinking light SD Card or GPS fault Return the tool to the factory or an approved workshop Red fixed light Power out of the tolerance Cycle time too long Return the tool to the factory or an approved workshop Red blinking light Temperature out of range If the temperature is too high leave the too...

Страница 8: ...is will open a hydraulic valve to enable piston retraction 5 6 Choice of return The return can be configured in automatic or manual mode with the CTDiag software Automatic return The return is activated after the motor stops at the end of the cycle The return can be stopped at any time by pressing one of the two triggers Manual return The tool stops at the end of the cycle The return trigger 4 mus...

Страница 9: ...ef valve If the piston remains jammed activate the manual return as described in 5 5 6 7 Crimping is not complete 6 7 1 The relief valve worked Check the die is the recommended one for the connector to be crimped Check the output force adjustment as described in 5 4 6 7 2 The high pressure relief valve do not work Return the tool to workshop for repair and valve adjustment 6 8 Hydraulic fluid leak...

Страница 10: ...6 Indice A Page 10 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez Connecting Solutions ZA Les Hauts de Chignac 19230 POMPADOUR FRANCE Tél 33 0 5 55 73 89 89 Fax 33 0 5 55 73 32 21 Courriel commercial mecatraction com Site internet www mecatraction com ...

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