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R

epair

ASSEMBLING

[3] -2. Crank housing complete

DISASSEMBLING

(5) Assemble Crank housing complete and Armature section to Motor housing as drawn in 

Fig. 8

Fig. 8

Fig. 9

Fig. 10

Be sure to the following matters, when assembling Armature section 

to Motor housing, because Yoke unit has very strong magnet force.

1. Do not pinch your finger between Motor housing

    and Armature fan.

2. Do not scratch Winding portion, Commutator of

    Armature with Baffle plate or edge of Yoke unit.   

Commutator of 

Armature

Winding portion

Lock position 

Release 

    position 

Lever

Holder bolt

Ram of Arbor press

1. Install 1R306 on the ram of Arbor press.

Then, set 1R233 to 1R306. And then, supporting

Crank housing complete with 1R027,

press Pin 5 out from Crank housing complete.

2. Unscrew M4x6 Pan head screw and remove Leaf spring,

Lever and Turn block from Crank housing complete.

1R306

1R027

1R233

M4x6

Pan head

screw

Shift Lever fully to the release position from 

the lock position, then pull off Holder bolt. 

(1) Disassemble Crank housing complete and Armature from Motor housing as drawn in 

Figs. 2

 and 

3

.

Note

: Holder bolt has to be removed before disassembling Lever. Otherwise, it is impossible to remove the bolt. (

Fig. 9

)

(2) Disassemble Lever section from Crank housing complete as drawn in 

Fig. 10

.

Pin 5

Turn block

Lever 

Leaf spring

Pin 5

Note in Disassembling

:

Crank housing complete is a factory assembled part,

and it is impossible to replace its inner component

parts.  Replace it with an assembled part.

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Armature (cont.)

Содержание DTM41

Страница 1: ...ad 4 With BL1415 or BL1415N 5 With BL1430 BL1440 or BL1450 6 With BL1815 BL1815N or BL1820 7 With BL1830 BL1840 or BL1850 6 000 20 000 Oscillation angle left right degree 1 6 3 2 total Makita oscillat...

Страница 2: ...Bearing box from the drive end of Armature shaft Retaining ring S and R pliers removing Retaining ring S 7 from the drive end of Armature shaft Ring spring removing jig holding 1R233 when disassembli...

Страница 3: ...Handle cover complete Cushion rubber 1 For disassembling Armature remove Battery housing R L Handle cover Lower Upper head covers etc as drawn in Fig 2 Brush holder Line filter Brush holder Lock posi...

Страница 4: ...9DDW together with Balancer Flat washer 7 and Sphere bearing 706 2 Tapping the edge of Motor housing with plastic hammer reserve the gap between Crank housing section and Motor housing to insert screw...

Страница 5: ...after setting Connector as drawn in Fig 7 2 By using with 1R269 Remove Ball bearing 627DDW from the commutator end of Armature 1 Remove Bearing retainer from the drive end of Armature Fig 5 Bearing re...

Страница 6: ...upporting Crank housing complete with 1R027 press Pin 5 out from Crank housing complete 2 Unscrew M4x6 Pan head screw and remove Leaf spring Lever and Turn block from Crank housing complete 1R306 1R02...

Страница 7: ...ten the screw after inserting Pin 5 to Crank housing Pin 5 Switch case with Switch Switch lever 2 Remove Switch case together with Switch 3 Push Switch lever toward Baffle plate side and keep Switch l...

Страница 8: ...ose pliers push Switch knob off from Motor housing locking claw 2 Switch lever can now be removed from Motor housing by bending Switch lever to release its rear end from the ribs on Motor housing then...

Страница 9: ...t Motor housing insert the locking claws of Switch knob into the locking hole of Switch lever Switch lever Switch knob locking hole Motor housing locking claw Switch knob s locking claws locked in pla...

Страница 10: ...Yellow lead wire as shown below Note Be careful not to stick the sheet on the other side and the wide side Put the sheet along the bank of Controller so that there is not clearance Stick Sponge sheet...

Страница 11: ...inal Controller Switch Dial section Fig D 2 wire connecting portion Connecting with Terminal Flag terminal Terminal pole marking Fig D 3 Connecting with Switch Wrong Insulated terminals must be connec...

Страница 12: ...sh holder Fix Brush holder s Lead wire red in this Lead wire holder Put Brush holder s Lead wires red black to the inside of this Rib to Switch Controller Battery capacity warning lamp Dial section Wi...

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