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8

 

Troubleshooting 

 

Whenever you find any trouble in your machine, first, refer to this list to check the machine for solution. 

 

8-1

 

Note in Repairing 

 

(1)  Use the full charged battery which has the star mark. 

(2)  When Housing is disassembled, check the conditions of the electrical parts (Connectors, Lead wires, Switches, etc.), Rotor, 

Stator, Gear section, etc. 

(3)  Do the running test in Soft mode (when the trigger is being pulled just a little) to check the following functions by repeating 

10 times; 

 

  F/R change lever 

  Switch plate 

  Variable speed control trigger

 

 

 

 

8-2

 

Test for recognizing the short-circuit of FET (Field Effect Transistor) on controller 

 

Trouble on Controller can be checked with Tester as follows. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 8-2-1 

[1]  Set Digital tester (1R402-A) in the Diode mode. 

Fig. 8-2-2 

[2]  First, remove the battery. 

 

Contact Black probe (a) with (+) Terminal (b). 

 

Contact Red probe (c) with (-) Terminal (d).   

 

Wait until the figure on Tester gets stable. 

Note:

 Be careful not to reverse them. The reversed contacts 

could spoil the test. 

 

[3]  Controller is in order if Tester indicates 0.7V ~ 0.9V. If Tester indicates 0 V~0.4 V approx., Controller is broken. Replace it 

with a new one. 

(a) 

(b) 

(d) 

(c) 

 

 

 

 

 

 

 

 

 

 

 

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Содержание DTD170

Страница 1: ...100 1 100 Max tightening torque 3 N m kgf cm in lbs 175 1 780 1 550 Electric brake Yes Variable speed control by trigger Yes Reverse switch Yes LED job light Yes Weight according to EPTA Procedure 01...

Страница 2: ...ing 9 5 2 2 Assembling 9 5 3 Anvil N 11 5 3 1 Disassembling 11 5 3 2 Assembling 11 5 4 Hammer section 12 5 4 1 Disassembling 12 5 4 2 Assembling 13 6 Circuit diagram 14 6 1 How to disassemble Stator 1...

Страница 3: ...212 A Tip for retaining ring pliers use with 1R003 1R212 B Plate set with screws 1R223 Torque wrench shaft 20 90N m assembling Hammer case complete 1R224 Ratchet head 12 7 use with 1R223 1R232 Pipe 30...

Страница 4: ...ng screws and then remove Housing R Fig 5 1 1 1 1 Remove two Bind PT 3x16 Tapping screws and remove Rear cover Fig 5 1 1 2 2 Mount 1R016 to the machine and fix it with Vise Remove Rotor by prying it o...

Страница 5: ...ammer case complete Note To remove Hammer case cover Hammer case complete must be removed from Housing L in advance Fig 5 1 1 5 5 Remove Bumper with a small slotted screwdriver Fig 5 1 1 4 4 Remove Ha...

Страница 6: ...2 50 with Vise and two 1R040 and set Bearing box complete to Socket 32 50 Socket 30 78 Nut spinner handle Hammer case complete Fig 5 1 1 9 9 Hammer case complete section can be disassembled as shown b...

Страница 7: ...se with 1R224 and Socket 30 78 Fig 5 1 2 2 3 Fix Socket 32 50 with Vise and two 1R040 and set Bearing box complete to Socket 32 50 Projection Thin washer 15 Note Be careful not to lose it Internal gea...

Страница 8: ...cover to Hammer case complete as shown below U shape notch Stopper portion Projection Hammer case cover Groove on Bumper Groove on Hammer case cover Fig 5 1 2 7 8 Assemble Housing R to Housing L with...

Страница 9: ...tor When handling or storing multiple Rotors be sure to keep a proper distance between Rotors as shown in Fig 5 2 2 1 Because Rotor has strong magnetic force failure to follow this instruction could r...

Страница 10: ...projections on Housing L Fig 5 2 2 4 4 Make sure that Stator is properly assembled to Housing L Fig 5 2 2 5 5 Set the convex portion of Switch to the concave portion of F R Change lever Housing L Stat...

Страница 11: ...1 2 3 Remove Ring spring 11 while checking the following points Press the top of Bit sleeve with a thumb so as not to pop out Compression spring 13 Expand the end gap of Ring spring 11 with 1R003 1R2...

Страница 12: ...rtion with the top of Cam grooving on Spindle by turning 1R045 5 Remove two Steel balls 5 6 with Tweezers or Magnetic screwdriver 6 Turn 1R045 clockwise to release Hammer case section 1R045 Hammer Spi...

Страница 13: ...embling Before assembling Steel balls 3 5 check the following points Twenty four Steel balls 3 5 are put in the groove of Hammer as shown below There is a gap equivalent to the size of one Steel ball...

Страница 14: ...with lock 187 t 0 8mm Sensor board 1 Remove Sensor board from Stator by removing three PT 2x6 Tapping screws with No 1 Phillips screwdriver 2 Remove three M3x6 Flat head screws with No 1 Phillips scr...

Страница 15: ...e complete Boss LED circuit Rib A Rib B F R Change lever Cross section of A Projection of Hammer case complete Hammer case complete Area 1 Area 2 2 Do not put the lead wires of LED circuit on Area 1 a...

Страница 16: ...res on Switch Pass the lead wires of Stator and LED circuit between the rib D and rib E Rib E Rib D Switch LED circuit Controller Terminal Do not put any Lead wires on these Ribs Put the controller le...

Страница 17: ...ing 10 times F R change lever Switch plate Variable speed control trigger 8 2 Test for recognizing the short circuit of FET Field Effect Transistor on controller Trouble on Controller can be checked w...

Страница 18: ...lace Controller LED job light are on Lead wires are broken Check Lead wires or replace them LED circuit is broken Replace LED circuit Switch is broken Replace Switch Yes Yes Switch is broken Replace S...

Страница 19: ...ping screw 1 1 1 3 8 2 Rear cover Housing R L Bind PT 3x16 Tapping screw 1 1 1 3 2 3 Controller terminal unit Stator M3x6 Flat head screw 0 4 0 6 3 4 Controller print board Stator PT 2x6 Tapping screw...

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