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12

Troubleshooting

Fault

Cause

Remedy

Leaves a streak of 
uncut or partially cut 
grass

Blades dull or bent

Replace blades

Carrier RPM too low

Use correct PTO speed

Field conditions are so wet that the tractor 
tire is pushing grass into mud

Too wet to mow. Stop operation and wait until it 
is drier

Ground speed too fast

Reduce ground speed by shifting to a lower gear

Grass is down from previous weather 
conditions

Mow in only one direction

Possible build-up materials under mower

Clean mower

Blades mounted incorrectly (cutting edge 
against direction rotation)

Change blades so that cutting edge is facing 
correct rotation.

Material discharges 
from mower unevenly; 
bunches of material 
along with swath

Material too high and too much material

Reduce ground speed but maintain 540rpm at 
tractor PTO or make two passes over material.  
Raise mower for the 

fi

 rst pass and lower to 

desired height for the second and cut a 90 
degree angle to 

fi

 rst pass

Grass wet

Allow grass to dry before mowing.  Slow ground 
speed of tractor but keep engine running at full 
PTO rpm.  Cutting lower will help

Gearbox overheating

Low on lubricant

Fill to proper level

Improper type lubricant

Replace with proper lubricant

Excessive grass / debris build-up around 
gearbox.  PTO running too fast.

Remove grass, etc from machine.  Lower the 
RPM rate

Blade is scalping 
ground

Mower too low

Raise mower

Field is ridged

Cut 

fi

 eld at a different angle

Field is too wet

Stop and wait until it is dried

Mower will not cut

Shear bolt sheared

Install new shear bolt

Blades wear too fast

Cutting in sandy conditions

Increase cutting height

Cutting in rocky conditions

Increase cutting height

Blades hitting the ground

Increase cutting height

Mower seems to 
require excessive 
power

Advancing into grass too rapidly

Reduce forward travel speed

Hitting ground

Raise mower and reset wheels

Worn or dull blades

Sharpen or replace blades

Tractor not large enough

Use larger horsepower tractor

Excessive vibration

Check gearbox bolts

Tighten if loose

Check for loose nuts on blades

Tighten if loose

Blade broken

Replace blades, in set

New blade or bolts matched with worn blade 
or bolts

Replace blades or bolts in sets

Drivelines not phased correctly. Implement 
and tractor yokes must be in line

Phase the driveline. Replace if necessary

Noisy machine

Worn bearing

Replace bearings

Low oil in gearbox

Check level and add oil

Loose Parts

Check all bolts are fully tightened

Wrong PTO rpm rate

Check PTO rate & adjust as necessary

Bent PTO shaft

Check PTO shafts are aligned correctly
Check output shaft on gearboxes are not bent
Check driveline between gearboxes is aligned.

Содержание Verge

Страница 1: ...MAJOR Verge Mowers Verge Major 1400 Verge Major 2000 Verge Major 2650 Operator Manual Parts List REV 00 612...

Страница 2: ...l euinfo major equipment com Web www major equipment com Find us on Facebook Search for Major Machinery Visit our channel MAJOREQUIPMENT on www youtube com Disclaimer While every effort has been made...

Страница 3: ...Regulations for use of the transmission 4 PTO Shaft Safety 5 Driving Safely on Public Roads 5 Operating the Machine Inspections before Use 6 Key to Main Parts 7 Hitching to the Tractor 7 Machine Set u...

Страница 4: ...007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessment EN...

Страница 5: ...ification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts always provide the product model and serial numbers We suggest that you r...

Страница 6: ...AUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever necessary in special safety messages...

Страница 7: ...ents drive shafts etc will continue to move after power is shut off often for several minutes Injuries occur When operators shut off equipment and attempt to clean or adjust a machine before component...

Страница 8: ...raised and lowered the operator must leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab The operator must always apply the parking...

Страница 9: ...ment as shown in the diagrams After the topper has been hitched to the tractor it should be checked in various positions that the drive line is the correct length If the PTO is too short and tends to...

Страница 10: ...g and carrying arm pivots 3 Re sharpen old blades with a grindstone if necessary Replace bent blades with new ones 4 Check the blade mounting bolts are tight 5 Ensure the gearbox shaft nuts are tight...

Страница 11: ...ly described in this manual 5 Ensure shear bolt safety device is fitted on the machine PTO shaft not the tractor PTO as shown on the PTO shaft guarding 6 Ensure PTO check chains are anchored to preven...

Страница 12: ...machine power hydraulics to move body into mowing position 4 Place spool in neutral position 5 Tighten lower link stabilizer bars to ensure machine is tight on linkage ensure that linkage bars are po...

Страница 13: ...ust always be timed at 90 degrees to each other as shown in diagram above Failure to do so can cause the blades to foul and in turn may damage the transmission Flow Restricor Tap The speed of lowering...

Страница 14: ...7 Set the machine to a desired position by hydraulic control or use tractor linkage controls 8 After clearing the vicinity of bystanders begin mowing The operational range of the machine is 140 degre...

Страница 15: ...Prise back locking tabs 2 Pull back PTO Guard 3 Grease points as shown 4 Push Guard into position 5 Click into place 6 Tie check chain PTO Guard Greasing Intervals INITIALLY 8 HOURS 16 HOURS PTO Shaf...

Страница 16: ...ssive grass debris build up around gearbox PTO running too fast Remove grass etc from machine Lower the RPM rate Blade is scalping ground Mower too low Raise mower Field is ridged Cut field at a diffe...

Страница 17: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Страница 18: ...www major equipment com 14 Verge Major 1400 Spare Parts...

Страница 19: ...10 FLAT WASHER 4 23 FWM12 M12 FLAT WASHER 14 24 FWM20 M20 FLAT WASHER 4 25 FWM8 M8 FLAT WASHER 12 26 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 27 M10x25SZP M10x25 SET BOLT 10 28 M12 M12 NYL...

Страница 20: ...www major equipment com 16 Verge Major 2000...

Страница 21: ...10 M10 FLAT WASHER 4 24 FWM12 M12 FLAT WASHER 16 25 FWM20 M20 FLAT WASHER 4 26 FWM8 M8 FLAT WASHER 8 27 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 28 M10x25SZP M10x25 SET BOLT 12 29 M12 M12...

Страница 22: ...www major equipment com 18 Verge Major 2650...

Страница 23: ...M10 FLAT WASHER 4 23 FWM12 M12 FLAT WASHER 18 24 FWM20 M20 FLAT WASHER 4 25 FWM8 M8 FLAT WASHER 12 26 M10 M10 NYLOC NUT 6 ITEM PART NUMBER DESCRIPTION QTY 27 M10x25SZP M10x25 SET BOLT 12 28 M12 M12 N...

Страница 24: ...NGE BUSH 8 15 3546 LINCH PIN DIA 9 5 6 16 38024500 PTO HOOK 1 17 49410 HITCH PIN DIA 25x195mm 1 18 5033 CAT 2 PIN DIA 28 5x95mm 2 19 57318B1 M18x1 5 FINE NUT 6 ITEM PART NUMBER DESCRIPTION QTY 20 72 C...

Страница 25: ...CTOR 4 7 EMM14 1 4 M M CONNECTOR 3 8 EMM14RV 1 4 M M RESTRICTOR DIA 1mm 1 9 EMM3814 3 8 1 4 M M CONNECTOR 2 10 HOSE A 1 4 x2050mm Str to Block 90 2 11 HOSE B 1 4 x2200mm Str to Block 90 1 12 HOSE C 1...

Страница 26: ...2 0 2 10 FWM16 M16 FLAT WASHER 2 11 M16 M16 NYLOC NUT 2 12 M16x60BZP M16x60 BOLT 2 13 12T BBS BLADE BACK SPACER 4 14 BB25 16 32 BLADE BUSH 2 ITEM PART NUMBER DESCRIPTION QTY 1 1 2F 1 2 FINE NYLOC NUT...

Страница 27: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Страница 28: ...aunis Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 NL GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA...

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