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Majestic • QUARTZ32, QUARTZ36 Installation Manual • 2412-980 Rev. H • 10/16

6

2

2

Getting Started

A. Design and Installation Considerations

Majestic direct vent gas appliances are designed to oper-
ate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No
additional outside air source is required.
Installation MUST comply with local, regional, state and
national codes and regulations. Consult insurance carrier,
local building inspector,

fi

re of

fi

cials or authorities having

jurisdiction over restrictions, installation inspection and
permits.
Before installing, determine the following:
• Where the appliance is to be installed.
• The vent system con

fi

guration to be used.

• Gas supply piping requirements.
• Provisions for optional Heat-Zone

®

(s)

• Electrical wiring requirements.
• Framing and

fi

nishing details.

• Whether optional accessories—devices such as a fan,

wall switch, or remote control—are desired.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following
tools and building supplies are available.
Tape measure

Framing material

Pliers Hammer
Phillips screwdriver Manometer
Gloves Framing

square

Voltmeter

Electric drill and bits (1/4 in.)

Plumb line

Safety glasses

Level Reciprocating

saw

Flat blade screwdriver
Non-corrosive leak check solution
1/2 - 3/4 in. length, #6 or #8 Self-drilling screws
Caulking material (300ºF minimum continuous exposure
rating)
One 1/4 in. female connection (for optional fan).

Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. For
assistance or additional information, consult a quali

fi

ed

service technician, service agency or your dealer.

Installation and service of this appliance should be
performed by quali

fi

ed personnel. Hearth & Home

Technologies suggests NFI certi

fi

ed or factory

trained professionals, or technicians supervised by
an NFI certi

fi

ed professional (www.n

fi

certi

fi

ed.org).

Figure 2.1 Good Faith Wall Surface Temperatures Above Appliance

B. Good Faith Wall Surface/TV Guidelines

NOTICE:

Temperatures listed above are taken with a

temperature measuring probe as prescribed by the test
standard used for appliance certi

fi

cation. Temperatures

on walls or mantels taken with an infrared thermometer
may yield increased temperatures of up to 30 degrees or
more depending on the thermometer settings and material
characteristics being measured.

MEASUREMENTS FROM

TOP EDGE OF THE OPENING

6 in.

18 in.

24 in.

30 in.

TO CEILING

12 in.

127°F

123°F

132°F

135°F

147°F

APPLIANCE FRONT

FIREPLACE

OPENING

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Содержание QUARTZ32IN

Страница 1: ...allation and service must be performed by a qualified installer service agency or the gas supplier WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious in...

Страница 2: ...t Termination Minimum Clearances 13 B Chimney Diagram 14 C Approved Pipe 15 D Use of Elbows 16 E Measuring Standards 17 F Use of Flex Vent 18 G Vent Diagrams 18 5 Vent Clearances and Framing A Pipe Cl...

Страница 3: ...___________________ Gas Section 9 Pg 50 52 Proper appliance for fuel type ___________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure ver...

Страница 4: ...r sinks NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE This appliance is tested and approved as either supplemen tal room heat or as a decorative appliance It should not be factored as primary heat in...

Страница 5: ...as fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local g...

Страница 6: ...meter Electric drill and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking m...

Страница 7: ...d impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the...

Страница 8: ...SS X Y QUARTZ32IN IL QUARTZ36IN IL Location Inches Millimeters Inches Millimeters A 36 914 41 1041 B 31 1 8 791 36 1 8 918 C 27 3 16 691 32 1 16 814 D 18 1 16 459 21 1 2 546 E 34 1 16 865 37 5 8 956 F...

Страница 9: ...FRONT Figure 3 2 Decorative Front Dimensions Firescreen A B F G E D C A B C D E F G QUARTZ32IN IL SRV2401 021 in 28 7 8 25 1 8 31 1 5 8 2 5 8 27 1 8 28 3 4 mm 733 638 787 41 67 689 730 QUARTZ36IN IL...

Страница 10: ...may vary due to individual design preference Figure 3 3 Appliance Locations Models A B C D E Min F G H I J K L QUARTZ32IN IL in 42 37 59 1 2 See Section 10 B for Alcove Instal lation 1 2 44 62 1 4 16...

Страница 11: ...Rough Opening Height DVP Pipe SLP Pipe Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance Rough Opening Width Rough...

Страница 12: ...regions where cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped or an equivalent method may be used to achieve maximum air tightness To further prevent drafts the...

Страница 13: ...ARGE OPENING 4 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insul...

Страница 14: ...ical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q...

Страница 15: ...A for vent component information and dimensions DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement f...

Страница 16: ...T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 2...

Страница 17: ...pe See Section 12 A for information on effective length of pipe components Horizontal terminations are measured to the outside mounting surface flange of termination cap See Figure 4 6 Vertical termin...

Страница 18: ...ible wall a wall shield firestop must be installed When penetrating a combustible ceiling a ceiling firestop must be installed Horizontal runs of vent do not require vertical rise horizontal runs may...

Страница 19: ...RC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow When using DVP TB1 termination cap on top vented fireplaces a three fo...

Страница 20: ...ap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical...

Страница 21: ...e Figure 4 8 Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARNING V1 Minimum H1 H2 Maxi m...

Страница 22: ...restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions Exhaust restrictors are recommended for these verti cally terminated products which have excessive draft...

Страница 23: ...n using the simple up and out installation See Figure 4 8 Top Vent Vertical Termination continued H1 V1 V2 H MAX V2 V1 V2 MIN 90 Elbow 1 1 2 ft 457 mm 1 2 ft 152 mm 2 ft 610 mm 1 1 2 ft 457 mm 3 ft 91...

Страница 24: ...vent except when using the simple up and out installation See Figure 4 8 INSTALLED HORIZONTALLY H1 H2 V1 V2 V1 MIN ALL MODELS H MAX V2 V1 V2 MIN 90 Elbow 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 305 mm 1 1 2...

Страница 25: ...1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 0 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note Use SLP Series components only Note There MUST be a 25 reduction in total H when using flex vent...

Страница 26: ...26 Rear Vent Horizontal Termination Figure 4 18 No Elbow Note Use DVP Series components only Figure 4 19 H1 H1 MAX QUARTZ32 24 in 610 mm QUARTZ36 24 in 610 mm H1 9 in 229 mm Maximum Rear Vent Horizon...

Страница 27: ...e Use DVP Series components only H1 H2 V1 H1 MAX V1 MIN H2 MAX H1 H2 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 ft 914 mm 1 ft 305 mm 3 ft 914 mm 6 ft 1 8 m 5 ft 1 5 m 3 ft...

Страница 28: ...H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 2 ft 610 mm 5 1 2 ft 1 7 m 5 1 2 ft 1 7 m 2 ft 610 mm 4 ft 1 2 m 9 1 2ft...

Страница 29: ...H1 MAX 1 ft 305 mm 3 1 2 ft 1 1 m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m INSTALLED HORIZONTALLY H1 H2 V2 H1 H2 MAX V1 MIN 1 2 ft 152 mm Back...

Страница 30: ...aximum V1 Minimum H2 Maximum H1 H2 Maximum 1 1 2 ft 457 mm Back to Back Elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 3 ft 914 mm 6 1 2 ft 2 0 m 5 1 2 ft 1 2 m 2 ft 610 mm 5 ft 1 5 m 1...

Страница 31: ...of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to installing the gas appl...

Страница 32: ...liance starting collar with 3 1 2 in self tapping screws See Figure 4 27 Rear Vent Remove the rear seal cap and insulation if equipped Connect the DVP 2SL adapter to the vertically positioned elbow Fo...

Страница 33: ...te Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in the existing heat...

Страница 34: ...with the termination cap assembly For internal walls A wall shield firestop must be pur chased and installed The opening must be framed on all four sides using the same size framing materials as thos...

Страница 35: ...t Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Generic Fireplace Shown Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIEL...

Страница 36: ...w Heat Shield 1 Remove the elbow heat shield from the shipping posi tion shown in Figure 1 by removing screws 2 Fasten the shield in place using the four pilot holes The shield should be oriented such...

Страница 37: ...shield to the vertical position as shown above The heat shield must remain in the vertical position Figure 6 5 For top vent remove the two screws holding the top heat shield in place For rear vent see...

Страница 38: ...uter vent pipe Figure 6 11 To attach the first section of vent pipe make sure to use the fiberglass gasket to seal between the first vent component and the outer fireplace wrap Use 2 self tapping scre...

Страница 39: ...eplace Shown Cut the metal retaining band and fold the sides out Figure 6 11 Generic Fireplace Shown Fold the center parts of the retaining band out and use to remove the seal cap Figure 6 12 Generic...

Страница 40: ...ims underneath the appliance Place a level on top sides and bottom as shown in Figure 6 15 Secure the appliance to the framing by using nails or screws through the nailing tabs Optional Secure the app...

Страница 41: ...ection from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrill...

Страница 42: ...ion onto the collar Align the seam of the pipe and seam of collar to allow engagement Rotate the vent component to lock into place Use this procedure for all vent components See Figure 7 5 Slide the g...

Страница 43: ...d every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal...

Страница 44: ...RGE OPENING Figure 7 14 insert Bolt into Brackets Figure 7 14 insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap betw...

Страница 45: ...1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wa...

Страница 46: ...for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes an...

Страница 47: ...RNING Risk of Shock Label all wires prior to dis connection when servicing controls Wiring errors could cause improper and dangerous operation Verify proper operation after servicing WARNING Risk of S...

Страница 48: ...Ignition module valve pilot and wall switch operate on 3 volts 110 120 VAC is required at junction box unless equipped with battery back up TRANSFORMER 3 VAC PLUG IN PLUG IN BLACK RED BATTERY PACK REM...

Страница 49: ...box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 i...

Страница 50: ...ng and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure could cause e...

Страница 51: ...or vertically terminating vent configurations prior to the initial fire up Propane LP installations It is recommended that the air shutter on propane appliances remain at the setting preset at the fa...

Страница 52: ...Verification The burner may be accessed for identification and veri fication purposes This task should be performed by a qualified service technician The logs and burner must be removed to see these i...

Страница 53: ...g combustible materials Confirm that appliance is plum square and level See Section 6 Seal joints between the finished wall and appliance top and sides using a 300 F minimum sealant Refer to Figure 10...

Страница 54: ...mension Diagram Figure 3 1 Figure 10 4 Mantel Leg Acceptable on both sides of opening Note Clearance from opening to perpendicular wall All measurements are in inches UNLIMITED TOP VIEW 5 7 8 IN MINIM...

Страница 55: ...2412 980 Rev H 10 16 Figure 10 6 Rear Vent Non Combustible Zone Above Appliance Figure 10 7 Top Vent Non Combustible Zone Above Appliance 3 1 2 IN MIN 12 IN MINIMUM WITH ELBOW HEAT SHIELD INSTALLED 15...

Страница 56: ...inishing Only decorative fronts certified for use with this appliance model may be used Contact your dealer for a list of dec orative fronts that may be used Once you have deter mined what kind of dec...

Страница 57: ...ete Splatter guards may be factory installed or accompany the decorative front depending on the fireplace model Splatter guards must be re moved before appliance is fired WARNING Risk of Fire Close th...

Страница 58: ...QUARTZ36 Shown HAND BEND TABS HAND BEND TABS 1 Locate the four hand bend tab on the base pan and bend each tab up to 90 degrees See Figure 3 LEFT REAR BASE LOG LEFT REAR BASE LOG RIGHT REAR BASE LOG R...

Страница 59: ...side of this log will be positioned by the front left hand bend tab The face of the log should contact the base pan edge See Figure 6 Figure 6 Install Left Front Base Log 5 Locate and install the rig...

Страница 60: ...ing it on top of the log voids The tip of the log will contact front lip of base pan See Figure 11 Figure 12 Install Middle Right Cross Log 10 The middle right cross log 7 will rest on two voids shown...

Страница 61: ...from appliance 2 Remove four shoulder bolts from manual bag assembly and install as shown in Figure 11 2 3 Hang decorative front onto shoulder bolts 4 Install hood on appliance by inserting into the t...

Страница 62: ...in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop DVP45 45 Elbow DVP Pipe see chart Effective Height Le...

Страница 63: ...in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thi...

Страница 64: ...F12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick...

Страница 65: ...3 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap...

Страница 66: ...Harness PVI WH40 60 FT PV Wire Harness PVI WH60 80 FT PV Wire Harness PVI WH80 100 FT PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note Wire harnesses required to p...

Страница 67: ...dered separately from PVLP SLP Contact your dealer to order Note The PVLP SLP requires a PVLP CK be installed on this appliance The PVLP CK is ordered separately from the PVLP SLP Contact your dealer...

Страница 68: ...ength SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8 in 225 mm...

Страница 69: ...d trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap...

Страница 70: ...orizontal Termination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination...

Страница 71: ...Colinear Appliance Connector 768 380A Stainless Steel Flex Pipe DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 11 Coaxial to Colinear Vent Components SLP HHW2 Horizontal High Wind Termination C...

Страница 72: ...our dealer if you have questions Optional Fan Kit If desired a fan may be added Contact your dealer to order the correct fan kit Optional Glass Kit Follow the instructions supplied with the glass kit...

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