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M A G U I R E   P R O D U C T S ,   I N C .  

 

 

25

G R A V I M E T R I C   A U G E R   F E E D E R

 

RATE ADJ:    0.8145 

We begin all metering rate calculations using certain assumptions.   We do not know the bulk density of the color being metered, 
and we do not know the exact flow characteristics of the pellets which, together, will change the gram weight metered per 
revolution of the auger.  We start with a standard formula that assumes certain base numbers for the these values.   In the formula 
we also have a factor, a multiplier, that starts with a value of 1.0000.  At this value, it has no effect. As we learn of an error in our 
dispense rate, we adjust this factor.  In this example, we have adjusted it from 1.0000 downward to 0.8145, which tells us that 
either the bulk density is higher then our standard assumption, or the pellets flow better then our standard assumption.  In any 
case, the software uses this number to keep the metering rate exactly correct, based on actual dispense rate learned from the 
loss-in-weight load cell readings over time.   This is the number that you will see adjust as the unit learns the exactly correct 
metering rate. 
 

ACC. WT:   17.89 

The accumulated weight since the last correction, or the last hopper refill. 
 

ACC. CT:       6 

The cycle count since the last correction, or the last hopper refill.  These two values, (accumulated) WEIGHT and CYCLE Count, 
are used to check on how close we are to our target.   The ERROR is based on these numbers as compared to what we would 
expect if we run at a Perfect rate.  TARGET per cycle times CYCLE CT is compared to (accumulated) WEIGHT, and the difference 
is the ERROR. 
 

TOT. WT: 

The total weight dispensed since the last time this value was cleared to zero.  This can be used to track total usage in your plant. 
 

TOT. CT: 

The total cycle count since last cleared to zero.  This number also are useful for keeping print-out pages in order, and to reference 
cycles by number when highlighting problems or questions.  These last two numbers are for convenience only.  They do not enter 
into control calculations. 
 
 
 

 

Print Cycle Options 

Setup > System Configuration > Print Cycle Options

 

 

Print Cycle Diagnostics –

 When ON this sends a Cycle-by-Cycle printout after each full 

dispense cycle to a USB drive inserted into the controller.  When ON and with a USB Flash Drive 
in the USB port, four lines of information about the dispense cycle that just occurred will be sent to 
a file named PRINTER.TXT.  The information in this file includes dispense weight and percentage 
of each component, the internal rate numbers used by the computer to determine dispense time, 
and the actual dispense time of each component.  This is excellent information to track the 
accuracy of each dispense cycle and the accuracy of the entire system over an extended period 
of time. Can be printed as fixed width plain text file or as a CSV file with or without the column 
headers (titles).  

 
Print Cycle History – 

Prints diagnostic data of the last 250 cycles to USB.  Can be printed as 

fixed width plain text file or as a CSV file with or without the column headers (titles).  

 

Print Totals Interval 

- Enables automatic print of totals to USB at a specified interval (see PRT 

parameter). 

Содержание GRAVIMETRIC AUGER FEEDER MGF-ST

Страница 1: ...S INC GRAVIMETRIC AUGER FEEDER MAGUIRE Model MGF ST Touch Screen Controller GRAVIMETRIC AUGER FEEDER INSTRUCTION MANUAL Original Instructions Manual Revision Date December 4 2018 Copyright Maguire Pro...

Страница 2: ...U I R E P R O D U C T S I N C 2 G R A V I M E T R I C A U G E R F E E D E R Use this space to record information about your Maguire Machines Serial Number Date of Purchase Model Number ID IP Address...

Страница 3: ...e of the Maguire MGF ST it is recommended to read thoroughly these operating instructions Maguire Products Inc accepts no responsibility or liability for damage or malfunction of the equipment arising...

Страница 4: ...____________________________________________ 18 Password Management _______________________________________________ 20 Weight Units ________________________________________________________ 20 Volumetr...

Страница 5: ...M A G U I R E P R O D U C T S I N C 5 G R A V I M E T R I C A U G E R F E E D E R...

Страница 6: ...opening or servicing Use Power Lockout Tagout CAUTION Always wear safety glasses when using this equipment HAZARD AUTOMATIC STARTUP WARNING Feeder may start automatically without warning HAZARD ROTAT...

Страница 7: ...time and extruder output Fine Metering Resolution 100 rpm Stepper Motor advances at 200 increments per revolution In combination with digital control the 200 step rotation achieves fine metering reso...

Страница 8: ...he natural material hopper will be bolted on top The TOP plate has the ROUND hole The BOTTOM plate has the SQUARE hole MOUNT THE CONTROLLER 3 The CONTROLLER will be mounted to a bar that bolts on the...

Страница 9: ...is also used with an extrusion following 0 10 volt signal See the MGF wiring diagram on page 39 10 If optionally ordered with 24 to 120 VDC or VAC plug the SIGNAL gray cord will be plugged into outle...

Страница 10: ...wn Ratio LDR Let Down Ratio Percent See page 11 View Screen to view clear or save MGF ID date time totals cycles work order recipe operator See page 33 Injection Recovery Cycle Mode only Displays the...

Страница 11: ...lect CONTINUOUS for extrusion where the MGF auger runs continuously In this mode the first step is enter LBS or KILOS HOUR of the extruder on the main screen Next set the LDR Let Down Ratio on the mai...

Страница 12: ...ces Display will show the System Preferences categories Press Weight Units Select the Weight Units Pounds Grams or Kilograms Press To save the Changes Set Date and Time Press Display will prompt for a...

Страница 13: ...ow SHOT WT or LBS HR KG HR To adjust this value follow these instructions Press field LBS HR KG HR or Display will show the Per Hour Rate or Show Weight Screen showing the current setting Use the keyp...

Страница 14: ...Press To stop the prime function When the MGF settings are adjusted and the MGF is primed with material it is ready for operation Press the START button run the MGF What happens during NORMAL OPERATI...

Страница 15: ...mode the difference between the two weights needs to be greater than 5 times the target rate If the above condition d or e fails then a counter is incremented If the above condition d or e passes the...

Страница 16: ...effect the motor step time calculation MTF Motor Factor RPM Maximum RPM SPR Steps per Revolution LDR Let Down Ratio PHR Per Hour Rate continuous and extr Follow only SHT Shot Weight cycle mode only RA...

Страница 17: ...provide us about what caused the problem the more we can do to improve our product so that these problems cannot and do not occur in the future In some cases we may NOT be able to duplicate YOUR part...

Страница 18: ...e 27 MTF Motor Factor grams revolution SPR Steps per Revolution RPM Maximum RPM PMR Prime Motor Rate MTL Motor Torque Limits Load Cell Constants KDF Stable Weight LCZ Load cell Zero LCL Load cell Cali...

Страница 19: ...Baud Rate Set baud rate of MLAN over serial Print Center See page Error Bookmark not defined Print Totals Prints totals to USB Flash Drive Print Alarm History Prints alarm history to USB Flash Drive P...

Страница 20: ...l show the System Configuration categories Press Preferences Display will show System Preferences categories Press Change Passwords Display will show two options Change Admin Password and Change Opera...

Страница 21: ...g for errors Since load cell readings are ignored this flag allows operation even if the load cells become damaged Dispense times will be based entirely on the last known rate adjustment IF the meteri...

Страница 22: ...DATE TIME CURRENT 08 30 18 21 00 46 LAST PRINTED 08 30 18 20 44 13 LAST CLEARED 08 30 18 20 52 52 TOTALS GRAND CYCLES 0 TOTAL 1245 grams MGF TSC ID 001 WO 00000 RECIPE 00000 OP 000 Print Alarm History...

Страница 23: ...METERS NAME RAM ROM LDR 500 200 SHT 500 200 PHR 2 200 FUL 3500 3500 PRT 1 0 KDF 6 6 LCZ 583 583 MTF 136 75 XCV 2 0 XRC 40 40 XAL 5 5 XUL 200 200 XMO 1000 1000 LBE 30 30 UBE 300 300 NBW 100 100 LWA 400...

Страница 24: ...olor that remains in the hopper AVG DISP 2 98 The average dispense since the last rate error correction has occurred or since the hopper was last refilled It is the accumulated weight dispensed divide...

Страница 25: ...we run at a Perfect rate TARGET per cycle times CYCLE CT is compared to accumulated WEIGHT and the difference is the ERROR TOT WT The total weight dispensed since the last time this value was cleared...

Страница 26: ...l prompt for a password admin default 22222 Then press Press MGF Configuration Display will show the MGF Configuration categories Press Calibration Routines Display will show 3 calibration routines Ca...

Страница 27: ...et then to Default Gateway After entering the Default Gateway the display will return to Static IP When you are finished entering the network information press BACK to save settings and BACK 3 more ti...

Страница 28: ...trusion Voltage Filter Loadcell Low Loadcell High High Rate Trip Point Error Count Tracking Injection Color Percent Injection Screw Time Percent LDR Let Down Ratio Percent Factory Default MGF 4 00200...

Страница 29: ...ATP Adjustment Trip Point percentage Factory Default MGF 4 00005 MGF 8 00005 The fourth and fifth digits are the accumulative gram error that will force a readjustment of motor speed 5 grams default...

Страница 30: ...number of sequential raw count readings before snapping to the new value 00505 5 sequential readings The right two digits yy are the difference between 2 sequential raw count readings 00505 5 raw cou...

Страница 31: ...below TAT then the running motor time is halved and the target motor speed is doubled This will continue until the target rate is above TAT Example TAT 00025 0 25 g s Shot Weight 9 grams Cycle Time 8...

Страница 32: ...med maguire Exit this screen and enter again to refresh the display window Highlight the version in the white panel on the left and press PROGRAM Press To proceed with the firmware update or press the...

Страница 33: ...e viewed printed or reset from the Home Screen Pressing the VIEW on the Home screen will display current totals date and time cycle count and other information Pressing the Print to USB button from th...

Страница 34: ...supply to the brass 45 X NPT fitting at the input side of the solenoid mounted on the control bar 7 The air supply should be set and regulated at a pressure between 60 and 80 PSI 8 Connect the feeder...

Страница 35: ...M A G U I R E P R O D U C T S I N C 35 G R A V I M E T R I C A U G E R F E E D E R AGL Loader Diagram...

Страница 36: ...M A G U I R E P R O D U C T S I N C 36 G R A V I M E T R I C A U G E R F E E D E R AGL Loader Solenoid Wiring Assembly...

Страница 37: ...M A G U I R E P R O D U C T S I N C 37 G R A V I M E T R I C A U G E R F E E D E R...

Страница 38: ...M A G U I R E P R O D U C T S I N C 38 G R A V I M E T R I C A U G E R F E E D E R...

Страница 39: ...M A G U I R E P R O D U C T S I N C 39 G R A V I M E T R I C A U G E R F E E D E R MGF Wiring Diagrams...

Страница 40: ...M A G U I R E P R O D U C T S I N C 40 G R A V I M E T R I C A U G E R F E E D E R...

Страница 41: ...M A G U I R E P R O D U C T S I N C 41 G R A V I M E T R I C A U G E R F E E D E R...

Страница 42: ...M A G U I R E P R O D U C T S I N C 42 G R A V I M E T R I C A U G E R F E E D E R Parts Diagram and Dimensions Drawing...

Страница 43: ...M A G U I R E P R O D U C T S I N C 43 G R A V I M E T R I C A U G E R F E E D E R...

Страница 44: ...M A G U I R E P R O D U C T S I N C 44 G R A V I M E T R I C A U G E R F E E D E R...

Страница 45: ...of natural material so that color is dropped into the flow from an air space and is evenly distributed over a steady and predictable flow of natural material This assures uniform distribution of colo...

Страница 46: ...ssed or implied and of all other obligations or liabilities on our part and MAGUIRE PRODUCTS neither assumes nor authorizes any other persons to assume for it any other liability in connection with th...

Страница 47: ...14 Tel 610 459 4300 Fax 610 459 2700 Email info maguire com Web www maguire com Maguire Europe Tame Park Tamworth Staffordshire B775DY UK Tel 44 1827 265 850 Fax 44 1827 265 855 Email info maguire eur...

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