Page 16
©
2010 Magnum Energy, Inc
.
Installation
Table 2-2, DC Wire Size For Increased Distance (in free air)
Inverter
Model
Minimum Recommended DC Wire Size (one way)
*
1-3 feet
3-5 feet
5-10 feet
ME2000
#2/0 AWG (67.4 mm
2
)
#4/0 AWG (107.16 mm
2
) #4/0 AWG (107.16 mm
2
)
ME2012
#2/0 AWG (67.4 mm
2
)
#4/0 AWG (107.16 mm
2
) #4/0 AWG (107.16 mm
2
)
ME2512
#4/0 AWG (107.16 mm
2
) #4/0 AWG (107.16 mm
2
) #4/0 AWG (107.16 mm
2
)
ME3112
#4/0 AWG (107.16 mm
2
) #4/0 AWG (107.16 mm
2
)
consult code
* Copper wire rated with 90°C (194°F) insulation at an ambient temperature of 30°C (86°F).
2.4.3
DC Cable Connections
Do not put anything between the DC cable ring lug and the battery terminal post or the
fl
at metal
part of the inverter’s DC terminal. When connecting the DC cable to the battery or inverter DC
terminals, the cable should be placed directly against the inverter or battery terminals. Incorrectly
installed hardware causes a high resistance connection, which could lead to poor inverter/charger
performance and may melt the cable and terminal connections.
Follow the examples in Figures 2-5 and 2-6 to connect the DC cables and stack the hardware
correctly. Tighten the terminal connections from 10 to 12 ft lbf (13.6 to 16.3 N-m).
CAUTION:
The DC terminal and Kep nuts are made of stainless steel, which has a high
likelihood of seizure. To help prevent the bolt and nut from seizing — causing the bolts
to strip or snap/break-off — the use of anti-seize lubricant is highly recommended.
Info:
If antioxidant grease or spray is used, apply it after all the connections have been
made and are properly tightened.
Info:
A 1/2-inch wrench or socket is used to tighten the 5/16 SAE Kep nuts.
battery cable
(with ring lug)
nut
split
washer
flat
washer
Battery
Temperature
Sensor
battery
post
CAUTION:
Ensure nothing is
placed between
the cable ring lug and
the battery post.
5/16 -18"
Flange or
Kep nut
battery
cable (with
ring lug)
Inverter DC
terminal
(5/16 -18"
bolt,
5/8" length)
CAUTION:
Ensure nothing is
placed between
the DC terminal
and the ring lug.
Figure 2-5, Battery Hardware
Installation
Figure 2-6, Inverter DC Hardware
Installation