MAGNAWELD RS 350 M Скачать руководство пользователя страница 52 | Manualshive

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MAGNAWELD RS 350 M Скачать руководство пользователя страница 52

5. MAINTENANCE AND TROUBLESHOOTING

5.1 PERIODIC MAINTENANCE

Clean  the  labels  on  the
m a c h i n e .   R e p a i r   o r
replace  the  worn  out
labels.

Repair or replace the worn
out welding cables.

Clean and tighten the weld
terminals.

Check the isolation of the
torch, electrode holder,
earth clamp and their
cables.

Once every three months

Once every six months

Open the covers of the
machine and clean with
dry air.

5.2 NONPERIODIC MAINTENANCE

Contact tip and nozzle on the torch have to be cleaned regularly and
changed if required. Contact tips must be in good condition, longer tips
generally give better results.

The above recommended maintenance periods are indicative, these may vary according to the

work shop conditions.

DO NOT PLUG THE MAINS ELECTRIC CABLE BEFORE CLOSING ALL THE
CABINET PANELS.

Wire feeding rolls and the surrounding parts should be kept clean and
the surface of the drive rolls should definitely not be lubricated. Each
time the wire is replaced, the dirt accumulated on the mechanism must
be cleaned with dry air .

or

Strictly follow the instructions contained in safety rules while servicing the
machine.
Before removing any screw on the machine for maintenance, power
supply must be disconnected from the electric lines and 10 seconds
should be allowed for capacitor discharging.

50

RS 350 M / RS 400 M / RS 500 M / RS 400 MW / RS 500 MW

MAINTENANCE AND TROUBLESHOOTING

Water  inside  the  water
cooling  unit  has  to  be
refreshed  with  clean  and
s o f t   w a t e r   a n d   i f
necessary  add  antifreeze
agents against freezing.

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Содержание RS 350 M

Страница 1: ...KULLANMA KILAVUZU MIG MAG KAYNAK MAK NES RS 350 M RS 400 M RS 400 MW RS 500 M RS 500 MW www oerlikon com tr MIG MAG WELDING MACHINE USER MANUAL...

Страница 2: ...Magma Mekatronik nceden haber vermeksizin kullanma k lavuzundaki bilgilerde ve resimlerde de i iklik yapabilir...

Страница 3: ...s 2 4 5 Gaz Ba lant lar 3 KULLANIM B LG LER 3 1 EBEKEYE BA LAMA 3 2 TORCU HAZIRLAMA VE BA LAMA 3 3 TEL S RME MAKARALARININ SE M VE DE M 3 4 TEL SEPET N YERLE T RME VE TEL S RME 3 5 GAZ DEB S N AYARLAM...

Страница 4: ...abilirsiniz al ma y zeyiyle operat r n temas n kesecek kadar b y k yanmaz elektriksel a dan yal tkan kuru ve hasars z izolasyon malzemesi kullan n Elektrot pensesine birden fazla elektrot ba lamay n M...

Страница 5: ...alanlarda kullan ld klar takdirde havan n yerine solunabilirler Bu da sa l n z i in tehlikelidir Kaynak i lemlerini ya lama veya boyama i lemlerinde a a kan klorlu hidrokarbon buharlar n n oldu u orta...

Страница 6: ...i rt n Kaynak k v lc mlar yang na sebep olabilir Bu nedenle yang n s nd r c t p su kum gibi malzemeleri kolay ula abilece iniz yerlerde bulundurun Yan c patlay c ve bas n l gaz devreleri zerinde geri...

Страница 7: ...nilecekse fan makineyi so uttuktan sonra makineyi kapat n A IRI KULLANIM MAK NEN N A IRI ISINMASINA NEDEN OLUR al ma evrimi oranlar na g re makinenin so umas na m saade edin Ak m veya al ma evrimi ora...

Страница 8: ...ri i 18 Sigorta Grubu 19 CO Is t c Prizi 220 VAC 2 20 Bidon Tel Giri i 21 ebeke Kablosu 22 Fan k 33 Gaz T p Ta ma Platformu 34 Gaz T p Sabitleme Zinciri 1 A ma Kapama ve Kaba Gerilim Ayar alteri 2 nce...

Страница 9: ...ol Kablosu 32 Su So utma nitesi Sigortas 33 Gaz T p Ta ma Platformu 34 Gaz T p Sabitleme Zinciri TEKN K B LG LER FUSE 45 A 16 V 400 A 34 V X 45 60 100 350 A 270 A 31 5 V 27 5 V CL I H U V 400 50 Hz 1...

Страница 10: ...ay Karakteristik MIG MAG Kayna ebeke Giri i 3 Fazl Alternatif Ak m Tehlikeli Ortamlarda al maya Uygun Do ru Ak m Sigorta S X al ma evrimi U0 Bo ta al ma Gerilimi U1 ebeke Gerilimi ve Frekans U2 Anma K...

Страница 11: ...000001 S520009002 S520001002 K301100405 K120000001 S520022506 S520022505 S520009002 S520001002 MBG 501 DW 4 MBG 501 DW 3 K120000001 K120000001 K301100405 S520022305 S520022304 S520009002 S520001002 MB...

Страница 12: ...anlar n s kl kla a mak makineye hasar verebilir ve bu durum garantiyi ge ersiz k labilir r n etiketinde belirtilenden daha b y k de erlerde sigorta kullanmay n Toprak kablosunun kaynak b lgesinin olab...

Страница 13: ...ra paketin so uk mavi su hortumunu 16 d su so utma sistemi zerindeki so uk su k na 23 s cak k rm z su hortumunu 16 e su so utma sistemi zerindeki s cak su giri ine 24 ba lay n Su deposu kapa n 29 kart...

Страница 14: ...az Ba lant lar 17 19 TS 47S TS 47S Seri No m min 10 metre veya daha uzun ara pakete sahip makinelerde ta ma kolayl sa lanmas i in tel s rme nitesi ile ara paket ayr labilir ekilde tasarlanm t r Uzun a...

Страница 15: ...k p iyice s k n ekil 14 Spiral Somunu Spiral ekil 14 Spiralin kart lmas ve Tak lmas 0 1 2 3 4 Nozul Kontakmeme Adapt r Torcu tor konnekt r ne 9 ba lay p somununu T1 iyice s k n Makineniz su so utma si...

Страница 16: ...r 48Tel S rme Makaralar 49T S Makaralar Vidalar Kullanaca n z kaynak telinin malzemesine ve ap na uygun tel s rme makaralar kullan n elik ve paslanmaz elik i in V oluklu zl tel i in t rt ll V oluklu a...

Страница 17: ...biraz daha s k n Tel tor ucundan k nca nozulu ve kontak memeyi torca geri tak n Teli bir tahta zerine s rerek aauygun tel bask ayar n yap n aave tel ucunu kesin 1 2 3 4 5 6 7 A B C D E A Uygun tel bas...

Страница 18: ...ecek ve teti i bas l kalmayacak ekilde b rak n Tel ap Malzeme Kal nl Kaba Ayar Kademesi nce Ayar Kademesi Tel S rme H z Ak m Gerilim mm A V Kaynak makinesiyle i iniz bittikten sonra bir s re makinenin...

Страница 19: ...KAYNAK PARAMETRELER 17 KULLANIM B LG LER Kaynak parametrelerine laboratuar ko ullar nda masif tel ile yap lan yatay kaynakla ula lm t r Uygulamaya ve ortam ko ullar na g re de erler de i iklik g ster...

Страница 20: ...8 5 5 80 21 5 2 4 6 5 140 25 10 2 6 5 8 180 26 20 3 5 7 6 330 35 10 2 8 8 5 170 27 12 2 10 7 3 210 29 14 3 1 7 7 220 30 1 1 2 3 7 60 18 2 1 7 3 6 90 20 3 1 7 3 120 19 5 2 2 3 7 210 21 2 1 3 4 3 70 19...

Страница 21: ...a lmamas durumunda uygulanmas gereken maksimum periyotlard r al ma ortam n z n yo unlu una ve kirlili ine g re yukarda belirtilen i lemleri daha s k aral klarla tekrarlayabilirsiniz Asla kaynak makine...

Страница 22: ...de il ve veya ayarlanm yor Is t c priz al m yor BAKIM VE ARIZA B LG LER Kontakt r ar zal Elektronik kart ar zal Sigorta at k F1 Elektronik kart ar zal Yetkili servise dan n Sigortay de i tirin Yetkili...

Страница 23: ...21 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW G KAYNA I YEDEK PAR ALARI EK 1 1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 4 7 22 3...

Страница 24: ...Bobin RS 400 Kontakt r 24VAC 25A TANIM MALZEME KODU A308033112 A308033104 A308090004 A378002002 A256400007 A377900106 K405000017 K304500087 A830900012 K304400024 A430901012 K304000067 K302200071 A2502...

Страница 25: ...A256500002 A229500002 A410801004 A310030002 K405000028 A253200002 K309002210 A229900004 A225100004 A225101004 A229102002 A229300006 A229200006 23 24 25 26 27 28 29 30 31 32 33 34 35 Potans D mesi B y...

Страница 26: ...MALZEME KODU RS 400 MW RS 500 MW NO A245700002 A245700003 A249000003 A240000004 A250900001 A260000004 36 37 38 39 40 41 Quick Kaplin Mavi Quick Kaplin K rm z Su Deposu Su Pompas KN33 E02 Fan Pervanesi...

Страница 27: ...Motoru ve Tel S rme Kart Sigorta 1A Gecikmeli Fan Motoru Sigorta 1A H zl Gaz Is t c s Sigorta 0 25A H zl Voltmetre Ampermetre Kart Is t c Prizi Fan Motoru Tel S rme Motoru Gaz Ventili Diyot K pr s ok...

Страница 28: ...RS 350 M DEVRE EMASI EK 6 26 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW Toprak...

Страница 29: ...RS 400 M DEVRE EMASI EK 7 Toprak 27 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Страница 30: ...RS 400 MW DEVRE EMASI EK 8 Toprak 28 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Страница 31: ...RS 500 M DEVRE EMASI EK 9 Toprak 29 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Страница 32: ...RS 500 MW DEVRE EMASI EK 10 Toprak 30 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW...

Страница 33: ...Trimpotu Son gaz s resini artt rmak i in trimpotu d z u lu bir tornavida ile saat y n nde evirin azaltmak i in trimpotu saat y n n n tersine evirin Son gaz s resi 0 3sn aral nda ayarlanabilir 4 n Gaz...

Страница 34: ......

Страница 35: ...GING THE LINER 3 3 CONNECTING THE TORCH 3 4 CHOOSING AND CHANGING THE WIRE FEEDING ROLLS 3 5 LOADING THE WIRE SPOOL AND THREADING THE WIRE 3 6 ADJUSTING THE GAS FLOW 3 7 USING TRIGGERING MODES 4 WELDI...

Страница 36: ...s performed by qualified persons Wear dry insulating gloves free of damage and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch...

Страница 37: ...places if possible If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shie...

Страница 38: ...ions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguishers water and sand which are...

Страница 39: ...Do not block airflow through the unit ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting operations can interfere with sensitive electronic equipment such as...

Страница 40: ...1 TS 47S FUSE 45 A 16 V 400 A 34 V X 45 60 100 350 A 270 A 31 5 V 27 5 V CL I H U V 400 50 Hz 1 S1 IP 21 I A 22 1 I A 15 1 14 5kVA 9 9 kVA S T 32 A U V 18 5 45 0 I2 U2 3R 3R RS 400 M Seri No EN 60974...

Страница 41: ...ng Inlet 30 Water Cooling Unit Electrical Connection 31 Control Cable Of Water Cooling Unit 32 Fuse of Water Cooling Unit 33 Gas Cylinder Security Chain SD 13 Seri No 3 4 5 1 8 7 6 2 15 23 24 28 25 10...

Страница 42: ...00 M RS 400 MW Duty Cycle 1 2 Temperature C Time min 6 min 6 min 6 min 4 min 4 min 4 min Duty cycle defines the percentage of welding time out of a period of 10 minutes at a given current and ambient...

Страница 43: ...M RS 500 MW RS 400 M RS 350 M RS 400 MW RS 500 M RS 500 MW 6 5 760x440x315 33 5 400 26 6 40 3x50 450 45 500 19 53 3x10 1015x590x735 191 5 IP21 1 2 1 6 1 24 4 560x225x450 27 5 400 26 6 40 3x50 450 45 5...

Страница 44: ...er Unit Water Cooling Unit only for MW models Earth Cable Gas Hose User Manual Use lifting eyes or fork lift to carry the machine DO NOT lift the machine together with the gas cylinder Transport and p...

Страница 45: ...cooling unit Connect blue water hose 16 d of the harness to the cold water supply outlet 23 on the cooling unit Connect red water hose 16 e of the harness to the hot water return outlet 24 on the cool...

Страница 46: ...order to lift easier Both ends of the harness are the same therefore sockets and connectors must be connected to the wire feeding unit same as the connections to the front side of the machine If your...

Страница 47: ...he Liner and Installing the New Liner Figure 15 Cutting off the Liner Stick Out and Reassembling the Torch Check if the liner and the contact tip is matching with the diameter of the welding wire If i...

Страница 48: ...Feeding Rolls Figure 18 Installing the Wire Feeding Rolls 3 3 2 2 1 4 4 5 5 6 Figure 19 Wire Feeding Roll 1 0 0 8 0 8 1 0 0 8 1 0 46 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW Remove nozzle and c...

Страница 49: ...Rolls The effects which are seen in side table occur in case adjusting the pressure assembly too tight or loose or choosing wrong feeding rolls Figure 23 Figure 22 Threading Wire Through Torch and Ad...

Страница 50: ...ontact Tip 1 0mm 1 0mm 10d 12d 10mm 0 3mm 12mm 3 5mm Arc Type Short Arc Globular Transfer Spray Arc 1 0mm 15d 15mm 5 8mm 48 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW WELDING CO2 Ar CO 80 20 2 2 2...

Страница 51: ...50 22 5 4 1 13 1 220 29 10 4 6 13 3 330 35 5 3 7 16 8 180 29 10 4 5 17 9 270 34 14 4 7 13 5 340 36 A V A V A V mm mm mm 0 8 mm 1 0 mm 1 2 mm 1 6 mm CO2 Ar CO 80 20 2 2 1 7 4 8 70 20 3 1 9 4 7 120 22 5...

Страница 52: ...se may vary according to the work shop conditions DO NOT PLUG THE MAINS ELECTRIC CABLE BEFORE CLOSING ALL THE CABINET PANELS Wire feeding rolls and the surrounding parts should be kept clean and the s...

Страница 53: ...sn t stabilized and or cannot be adjusted Heater socket is not working CO heater fuse is blown out F3 2 Change the fuse Check the gas and its adjustment Contact the authorized service if the gas adjus...

Страница 54: ...1 2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 4 7 22 3 52 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW SPARE PARTS LIST FOR POWER SOURCE APPENDIX 1...

Страница 55: ...41 A830900004 K304400024 A430901010 K304000065 K302200064 A250200002 A311000025 K405000902 A377100004 A300190001 A225220010 A225220108 A225222012 K090200002 Step Switch Connector Complete Quad Gas Gla...

Страница 56: ...200006 A256500002 A229500002 A410801004 A310030002 K405000032 A253200001 K309002210 A229900004 A225100004 A225101004 A229102002 A229300006 A229200006 23 24 25 26 27 28 29 30 31 32 33 34 35 Potent Butt...

Страница 57: ...700002 A245700003 A249000003 A240000004 A250900001 A260000004 36 37 38 39 40 41 Quick Coupling Blue Quick Coupling Red Water Tank Water Pump KN33 E02 Axial Fan Radiator 2 M2 RS 350 M RS 400 M RS 500 M...

Страница 58: ...and Wire Feeding Card Fuse 1A Delayed Cooling Ventilator Fuse 1A Fast CO Heater 2 LIST OF THE COMPONENTS IN THE ELECTRICAL DIAGRAM 56 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 4 Cooling...

Страница 59: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 57 APPENDIX 5 ELECTRICAL DIAGRAM FOR RS 350 M...

Страница 60: ...58 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 6 ELECTRICAL DIAGRAM FOR RS 400 M...

Страница 61: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 59 APPENDIX 7 ELECTRICAL DIAGRAM FOR RS 400 MW...

Страница 62: ...60 RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW APPENDIX 8 ELECTRICAL DIAGRAM FOR RS 500 M...

Страница 63: ...RS 350 M RS 400 M RS 500 M RS 400 MW RS 500 MW 61 APPENDIX 9 ELECTRICAL DIAGRAM FOR RS 500 MW...

Страница 64: ...torch 3 Post Gas Adjustment Trimmer In order to increase the post gas time rotate the trimmer clockwise with a slot screwdriver In order to decrease the post gas time rotate the trimmer counter clockw...

Страница 65: ...ional and industrial usage RS350M 300Amp 60 RS400M 350Amp 60 RS500M 500Amp 60 Mig Mag welding machine Profesyonel ve end striyel kullan ma uygun RS350M 300Amp 60 RS400M 350Amp 60 RS500M 500Amp 60 Mig...

Страница 66: ......

Страница 67: ...4 DE RMENDERE TEL 0462 325 45 64 FAX 0462 325 45 64 TEKSER KAYNAK ORGAN ZE SAN B LGES DOLAPDERE SAN S T BLOK 7 NO 29 K TELL TEL 0212 549 39 48 FAX 0212 549 11 40 T T NC O LU LTD T SAN S T 1 BLOK NO 1...

Страница 68: ...OWM 16 01 2015 444 93 53 90 236 226 27 28 MALAT I F RMA Made in T RK YE Organize Sanayi B lgesi 5 K s m Yal n zaras Caddesi No 1 45030 MAN SA www oerlikon com tr...

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