Magnaflux Universal SW Series, Руководство по эксплуатации

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Section Page
- Using this manual 1
1 Description of the machine 1
1.1 Intended use 1
1.2 Technical data 2
1.3 Overview of main components 3
1.4 Safety devices 3
1.5 Working position 3
1.6 Signs on the machine 3
2 Functions and procedures 4
2.1 Overview of test procedures 4
2.2 Inserting and clamping workpieces 4
2.3 Magnetising the workpiece 4
2.4 Constant current control 6
2.5 Current flow control 6
2.6 Types of magnetisation in accordance
with DIN EN ISO 9934-1
6
2.7 Demagnetising the workpiece 6
2.8 Spraying the workpiece 7
2.9 Test liquid system 8
2.10 Pneumatic maintenance unit 9
2.11 Lighting your Universal SW 9
2.12 Visual inspection 9
3 Overview of controls 10
3.1 Main switch 10
3.2 Emergency stop button 10
3.3 Main operating console 10
3.4 Left operating panel 11
3.5 Right operating panel 12
4 General safety information 12
4.1 Hazards when using the machine 12
4.2 Magnetic fields in the workplace 13
4.3 In case of emergency 13
4.4 Responsibilities of the owner 13
4.5 Responsibilities of other personnel 13
4.6 Training 14
4.7 Personal protective clothing 14
4.8 Faulty protective and safety devices 14
4.9 Modifications to the machine 14
4.10 Spare parts and consumables 14
5 Transport 14
5.1 Equipment for transport 14
5.2 Preparing for transport 14
5.3 Transport in original packaging 15
5.4 Unpacking the machine 15
5.5 Transporting an unpacked machine 15
6 Installation 16
6.1 Set up the machine 16
6.2 Connect the power supply 16
6.3 Connect the test liquid pump 17
7 Commissioning 17
7.1 Safety information 17
7.2 Preparation 17
7.3 Switch on the machine 17
7.4 Test the machine functions 17
8 Preparing for operation 18
8.1 Fill with test liquid 18
8.2 Make adjustments 18
8.3 Adjust sleeve distance 18
8.4 Adjust workpiece support (standard) 18
8.5 Adjust workpiece support on the sleeve
or roller block (option)
19
8.6 Refit the threading conductor 19
8.7 Change the magnetising coil 20
8.8 Set magnetising parameters 21
9 Operation 21
9.1 Safety information 21
9.2 Turning the machine on and off 21
9.3 Initial position of the machine 22
9.4 Manual mode 22
9.5 Automatic mode 22
9.6 Cleaning the machine 28
9.7 Dealing with faults 29
10 Maintenance 29
10.1 Safety information 29
10.2 Inspection and maintenance schedule 29
10.3 Inspection procedures 30
10.4 Procedures for routine maintenance 32
10.5 Procedures for repair 35
11 Decommissioning and disposal 37
11.1 Safety information 37
11.2 Temporary shutdown of the machine 37
11.3 Final shutdown of the machine 37
11.4 Dispose of the machine 37
CONTENTS
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