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A-2045 Series

 

© 2015 Magnaflux 

Page 4 

Magnaflux-SRVC-IG002 

Issued: Apr 2015 

Rev. 2 

Pump Care and Maintenance 

NOTE: Due to the nature of the material used in Magnetic Particle Inspection, periodic mainte-
nance is required on the pump seal. Replacement is recommended every 3 months, based on 
using Magnaflux materials for an 8 hour day, 5 days a week work schedule. It is recommended 
to maintain a back-up pump that can be switched out when the seal needs to be changed in 
order to decrease the amount of downtime on the machine. 

The life of the pump and pump seal can be maximized if contamination is not introduced into 
the machine’s inspection bath. Contamination may include but not limited to grinding dust, tool-
ing oil or coolant, metal shavings, wheelabrator/sandblasting residue and paint chips.  

Ways to prevent contamination include locating the machine in a dedicated room, providing 
positive air pressure inside the Equipment Enclosure (Hood Assembly) , keeping the front cur-
tain of the Equipment Enclosure closed, and thoroughly cleaning parts before they are subject-
ed to testing. 

Signs of contamination:

 

1.  Settling time exceeds either 30 minutes (water) or 60 minutes for Carrier II (Oil) 

2.  2nd layer (lighter in color) appears in centrifuge tube (Spec. is less than 30%) 

3.  Oil bath turning a “milky white” color (water/coolant contamination)  

 

Examples of contaminated pumps: 

Содержание AD-2045

Страница 1: ...tulations on the purchase of your new Magnaflux AD 2045 Magnetic Particle Inspection Machine This guide will help you install and set up your new Magnaflux machine If you have any questions please contact your local Magnaflux Authorized Service Center or call Magnaflux Customer Service at 847 657 5300 ...

Страница 2: ...onnect the incoming power to the Incoming Power Connection located inside the unit on the back side Attach the Chassis Ground wire to the inside of the unit to the Chassis Ground Connection Screw Follow all local electrical codes for wiring It is high ly recommended that an electrical fused disconnect be installed on the headstock side of the unit Either on the wall behind the unit or on a pedesta...

Страница 3: ...ors for Resistance Welders NPFA National Electric Code 2011 Some areas refer to 2 phase instead of 1 phase The incoming power goes directly to an isolation transformer so the unit will operate identically on 1 or 2 phase power Electrical Input Input Volts AC Phase Full Load Amps Recommended Line Fuse Amps Recommended Wire Size AWG 208 1 350 250 2 0 230 1 300 250 1 380 1 175 125 3 415 1 160 125 4 4...

Страница 4: ...ntamination is not introduced into the machine s inspection bath Contamination may include but not limited to grinding dust tool ing oil or coolant metal shavings wheelabrator sandblasting residue and paint chips Ways to prevent contamination include locating the machine in a dedicated room providing positive air pressure inside the Equipment Enclosure Hood Assembly keeping the front cur tain of t...

Страница 5: ... transformer will mount on the tailstock end of the unit and plug into the 115 outlet located there Enclosure Foot Print Open Dimensions Closed Dimensions Model Length Depth Height Length Depth Height Standard unit 86 218 cm 50 127 cm 120 305 cm 86 218 cm 73 185 cm 89 5 227 cm Long unit AD 2045L 135 336 cm 50 127 cm 120 305 cm 135 336 cm 73 185 cm 89 5 227 cm Extra long unit AD 2045XL 178 452 cm 5...

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