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7

USER MANUAL | KULLANIM KILAVUZU

Safety Precautions

•   Do not point the torch towards any part of the body, other persons, or any metal while unwrapping
  the welding wire.
•   When welding wire is run manually from the roller especially in thin diameters the wire can slip out    
  of your hand, like a spring or can cause damage to you or other people around, therefore you must
  protect your eyes and face while working on this.

•   In small-sized and confined spaces, absolutely make sure to perform welding and cutting operations,
  accompanied by another person.
•   Avoid performing welding and cutting operations in such enclosed areas as much as possible.

•   Take all necessary precautions when moving the machine. The areas where the machine to be  

 

  transported, parts to be used in transportation and the physical conditions and health of the person   
  carrying out the transportation works should be suitable for the transportation process.
•   Some machines are extremely heavy; therefore, make sure that the necessary environmental safety
  measures are taken when changing their places.
•   If the welding machine is to be used on a platform, it must be checked that this platform has suitable
  load bearing limits.
•   If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure of    
  the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts, nuts,    
  wheels, etc.) that connect the machine to this vehicle.
•   If the machine will be carried manually, make sure the durableness of the machine apparatuses  

 

  (carrying suspenders, straps, etc.) and connections.
•   Observe the International Labor Organization’s rules on carriage weights and the transport
  regulations in force in your country in order to ensure the necessary transport conditions.

•   Electrical equipment should not be repaired by unauthorized persons. Errors occurred if failed to do so
  may result in serious injury or death when using the equipment.
•   The gas circuit elements operate under pressure; explosions may occur as a result of services provided
  by unauthorized persons, users may sustain serious injuries.
•   It is recommended to perform technical maintenance of the machine and its auxiliary units at least    
  once a year.

•   Never perform welding work in places near flammable materials. There may be fire or explosions.
•   Before starting the welding work, remove these materials form the environment or cover them with
  protective covers to prevent combustions and flaring.
•   National and international special rules apply in these areas.

•   Do not apply welding or cutting operations into completely closed tanks or pipes.
•   Before welding to tanks and closed containers, open them, completely empty them, and clean them.  
  Pay the greatest attention possible to the welding operations you will perform in such places.
•   Do not weld in tanks and pipes which might have previously contained substances that may cause    
  explosions, fires or other reactions.
•   Welding equipment heats up. For this reason, do not place it on surfaces that could easily burn or be
  damaged !

•   Welding sparks can cause fire. For this reason, keep materials such as fire extinguishers tubes, water,
  and sand in easily accessible places.
•   Use holding valves, gas regulators and valves on flammable, explosive and compressed gas circuits.
  Make sure that they are periodically inspected and pay attention that they run reliably.

Welding Wires Can

Cause Injuries

Welding In Small Sized

and Confined Spaces

Failure To Take

Precautions During

Transport May Cause

Accidents

Maintenance Work

Performed by Unauthorized

Persons To Machines

and Apparatus May

Cause Injuries

Welding Operations

May Cause Fire and

Explosion

Содержание Megastick

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Страница 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Страница 3: ...on Machine Components Product Label Technical Data Accessories INSTALLATION Delivery Control Installation And Operation Recommendations Covered Electrode AndTIGWelding Connections OPERATION User Inter...

Страница 4: ...tions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and working aprons Do not work alone In case of a danger make sure you have someone for help in your workin...

Страница 5: ...g electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneel...

Страница 6: ...rkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or...

Страница 7: ...n your country in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury...

Страница 8: ...trical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compatibility due to radio frequency interference transmitted and emitted in s...

Страница 9: ...le The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried...

Страница 10: ...re supply unit or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry...

Страница 11: ...It can also be used as a DCTIG welding machine by the arc start method by touching the tungsten end s workpiece with aTIGTorch with valve It is compatible with working with generator It can also be u...

Страница 12: ...nal ChargeVoltage U2 Power Drawn FromThe Mains S1 Mains Input Mono Phase Alternating Rated Supply Current I1 Suitable forWorking in Hazardous Envionments As defined in the standard EN 60974 1 the oper...

Страница 13: ...proval UNIT V ADC kg kVA A A ADC VDC mm VALUE Air 1 5Accessories 230 10 200 IP23S 5 9 68 0 67 50 42 1 200 75 360x120x200 CE EN60974 1 EN60974 10 STANDARD ACCESSORIES ForThe BoxedVersion Megastick Elek...

Страница 14: ...nd this may invalidate the warranty Use the fuse that is compliant with your system Tighten the ground wire as close as possible to the welding area Do not allow the welding current to pass through eq...

Страница 15: ...d pliers to the workpiece as close as possible to the welding area ForTIG welding Start the machine with the On Off Power Switch 1 and check to see that the cooling fan is working or not ATIG torch wi...

Страница 16: ...nd CE requirements The kVA value for the generator to be selected should be determined by checking the technical specifications of the machine Page 12 The Megastick control panel with its user friendl...

Страница 17: ...pacitors to discharge Do not remove the warning labels on the device Replace the worn torn labels with the new ones Labels can be obtained from the authorized service Check your clamps and cambles Pay...

Страница 18: ...that the mains connections are correct Check the mains power supply fuses mains cable and its plug Check the on off operating switch If you have made all the checks and if the problem still persists...

Страница 19: ...ncy Knob Electronic Card Electronic Card Welding Plug Fan Mono Electronic Card On Off Switch MATERIAL CODE Bridge Diode GBPC5010 G Hall Effect Sensor 1 3 2 4 5 6 7 NO 1 4 7 2 5 3 6 A229500004 K4050003...

Страница 20: ...NIM KILAVUZU ANNEX 2 CIRCUIT CHART F N 7 6 5 4 3 2 1 1 2 1 2 Term k2 Term k1 105C NC 85C NC n Panel 1 2 Fan M1 F N P2 Toprak E243A V10 8 2 3 4 5 6 7 8 n Panel 1 1 2 3 4 Hall Effect E243A DISP V11 E243...

Страница 21: ...akine Bile enleri r n Etiketi Teknik zellikler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al maTavsiyeleri rt l Elektrod veTIG Kayna in Ba lant lar KULLANIM B LG L...

Страница 22: ...orumlu de ildir Kuruvesa lamizolasyonlueldivenvei nl giyin Islakyadahasarg rm eldivenvei nl klerini kesinlikle kullanmay n Yanl z ba n za al may n Bir tehlike durumunda al t n z ortamda haber verebile...

Страница 23: ...l par alardan ve k v lc mlardan koruyun zolasyonsuz plak kablolar l mc l tehlike yarat r T m kablolar olas hasarlara kar s k s k kontrol edin Hasarl ya da izolasyonsuz bir kablo tespit edildi inde der...

Страница 24: ...yon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerinkayna n yap yorsan z yukar daki nlemlereilaveolaraktemizhavasa layanmaskeler kul...

Страница 25: ...n olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimler...

Страница 26: ...n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgil...

Страница 27: ...kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve ve...

Страница 28: ...itesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r...

Страница 29: ...ru ak m k l DC monofaze invert r teknolojisi ile retilmi 4 00 mm ye kadar rt l elektrod yakabilen kolay ta nabilir 200A kaynak makinesidir Valfli birTIGTorcu ile tungsten ucun i par as na de dirilere...

Страница 30: ...rilimi U2 ebekeden ekilen G S1 ebeke Giri i 1 Fazl Alternatif Ak m ebekeden ekilen Anma Ak m I1 Tehlikeli Ortamlarda al maya Uygun EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal...

Страница 31: ...naylar B R M V ADC kg kVA A A ADC VDC mm DE ER 5 Hava 50 360x120x200 CE EN60974 1 EN60974 10 1 5Aksesuarlar Megastick Elektrod Pensesi ve Kablosu Topraklama Pensesi ve Kablosu ADET 1 1 R N KODU 790610...

Страница 32: ...mi oranlar na uyun al ma evrimi oranlar n s kl kla asmak makineye hasar verebilir ve bu durum garantiyi ge ersiz k labilir Sisteminize uygun sigortay kullan n Toprak kablosunukaynak b lgesinin olabild...

Страница 33: ...ensesini kaynak b lgesine olabildi ince yak n olacak ekilde i par as na ba lay n TIG kayna i in A ma kapama d mesi 1 ile makineyi al t r n ve so utma fan n n al p al mad n kontrol edin Gaz valfli birT...

Страница 34: ...kalas bulunmaktad r Bu ak m ayar skalas ile yakmak istedi iniz elektrod ap n se ebilirsiniz 3 2Makine zellikleri 10 200 A aral nda kaynak yapan hafif ta nabilir ve performans boyutuna g re ok y ksek o...

Страница 35: ...uyar etiketlerini s kmeyiniz Y pranm y rt lm etiketleri yenisi ile de i tiriniz Etiketleri yetkili servisten temin edebilirsiniz Penselerin ve Kablolar n z n kontol n yap n z Par alar n ba lant lar na...

Страница 36: ...lar n n do ru oldu unu kontrol ediniz ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz A ma kapama anahtar n kontrol ediniz T m kontrolleri yapt n z halde sorun devam ediyor ise ye...

Страница 37: ...1 4 7 2 5 3 6 MALZEME KODU A229500004 K405000308 A430901023 A377900103 A250001024 A834000001 K405000306 A310100011 K405000307 TANIM Potans D mesi Elektronik Kart K pr DiyotGBPC5010 G Kaynak Prizi Fan...

Страница 38: ...AVUZU TR Megastick EK 2 DEVRE EMASI F N 7 6 5 4 3 2 1 1 2 1 2 Term k2 Term k1 105C NC 85C NC n Panel 1 2 Fan M1 F N P2 Toprak E243A V10 8 2 3 4 5 6 7 8 n Panel 1 1 2 3 4 Hall Effect E243A DISP V11 E24...

Страница 39: ......

Страница 40: ...4 93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 27 01 2021 UM_MEGAS_072020_012021_...

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