Magikist HWG20 Скачать руководство пользователя страница 11

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5.0  PRE-OPERATION CHECKS

THE FOLLOWING PRE-OPERATION CHECKS MUST BE CARRIED OUT, PREFERABLY BY A
LICENSED GAS FITTER, AFTER INSTALLATION OF THE HEATER AND BEFORE OPERATION.

5.1 FLUSH DEBRIS FROM THE SYSTEM

During shipment and installation of your heater,
debris may accumulate that should be removed
before operating your heater. Following are steps
that should be taken to remove any debris from
the heater and the water inlet and outlet plumbing.

1) If your heater is part of a high pressure system,

remove any spray nozzle(s) from the wash
gun(s) attached to the water outlet of the
heater. If your heater is part of a low pressure
system direct the water output of the heater to
a drain.

2) Run water through the heater for 5 to 10

minutes by either operating your high pressure
pump or turning on the water supply to the
water inlet of the heater.

3) Once complete the spray nozzle(s) may be

reinstalled or the water output reconnected.

5.2 INITIAL POWER UP

With the gas supply still off, power-up the heater
by energizing the power source to the heater. The
power-up state of the 

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AFE

II

control is

indicated by the buzzer sounding and the
temperature setting displaying 888. Following
power-up, the POWER and FLUE STATUS
indicators on the 

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AFE

II

control should be

on. The status of the other indicators depends on
the current state of various inputs to the control.
Refer to section 6.0 PROSAFE II CONTROL for a
detailed explanation of the indicator lights of the

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AFE

II

control.

5.3 CHECK FLOW SWITCH &

AUTOMATIC VENT DAMPER

Before operating your heater, the flow switch and
the automatic vent damper must be checked to
ensure that they are operating correctly. If your
heater does not have an automatic vent damper
installed, the following sequence regarding the
DAMPER-OPEN indicator will not apply as the
DAMPER-OPEN indicator will always be on.

If the FLOW indicator does not follow the steps
below, the flow switch may need adjustment.
Refer to section 9.1 FLOW SWITCH for
instructions on adjusting the flow switch. If the
DAMPER-OPEN indicator does not follow the
steps below, refer to  section 11.0
TROUBLESHOOTING.

1) Turn on the high pressure pump or other

source supplying water to the heater such that
water is flowing through the heater. The FLOW
indicator on the 

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AFE

II

control should turn

on. If an automatic vent damper is installed, the
DAMPER-OPEN indicator will turn on
approximately 15 to 20 seconds after the
FLOW indicator has turned on.

2) Next, close the trigger gun or turn off the pump

or other source supplying water to the heater
such that there is no water flow through the
heater. The FLOW indicator on the 

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RO

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AFE

II

control should turn off.

3) Repeat these steps 5 to 10 times to ensure that

when there is water flow through the heater that
the FLOW indicator is on, and when there is no
water flow through the heater that the FLOW
indicator is off.

4) Finally, turn off the pump or other source

supplying water to the heater such that there is
no water flow through the heater and the FLOW
indicator turns off. If an automatic vent damper
is installed the DAMPER-OPEN indicator will
turn off after approximately a 5 minute period.

For the automatic vent damper to operate
correctly, power to the heater must remain on.
Removing power from the heater may result in
the automatic vent damper being left in an
open position before the 

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IIII

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    

control

has had the opportunity to close the damper. If
your heater is equipped with an automatic
vend damper, ensure that the DAMPER-OPEN
indicator is off before powering down the
heater.

5.4 BLEED OFF AIR

As with any new gas installation, the gas lines
supplying the heater must be bled of air. 

This

must be carried out by qualified personnel
only.

This step must be completed before

proceeding to the next step.

5.5 LIGHTING THE PILOT BURNER

(STANDING PILOT HEATERS ONLY)
CAUTION: Should pilot outage occur, wait 5
minutes before relighting to clear combustion
chamber of accumulated gas. If an automatic
vent damper is installed,  you must also move
the service switch on the motor housing of the
vent damper to “HOLD DAMPER OPEN”
position and wait 5 minutes before relighting
(return switch to “AUTOMATIC OPERATION”

 

 

 

 

 

Содержание HWG20

Страница 1: ...DEL HWG40 MODEL HWG20 GAS FIRED COMMERCIAL INDUSTRIAL PRESSURE WASHER HEATERS INSTRUCTION MANUAL V3 02 For heaters equipped with ProSafe II control and 24V electronic ignition HSI or 24V standing pilo...

Страница 2: ...this page was intentionally left blank...

Страница 3: ...INDICATOR 10 6 4 REQUEST FOR HEAT INDICATOR 10 6 5 PURGE DELAY ON INDICATOR 10 6 6 FLOW ON INDICATOR 10 6 7 THERMOSTAT INDICATOR 10 6 8 EXTERIOR CONTROL INDICATOR 10 6 9 FLUE STATUS INDICATOR 11 6 10...

Страница 4: ...this page was intentionally left blank...

Страница 5: ...rovide safe and effective control of the heater The PROSAFE II control provides visual status to the operator of the heater through a front panel display on the heater Should some condition arise whic...

Страница 6: ...injury Always keep clear of the spray nozzle Do not direct discharge stream at people or electrical apparatus 3 Always keep clear of moving belts and pulleys 4 Never disconnect high pressure hose dur...

Страница 7: ...t outage should occur the floor areas should be vented and blown clear before relighting the pilot IMPORTANT Licensed gas installer MUST ensure 3 5 W C for natural gas heaters or 11 W C using an exter...

Страница 8: ...w normally open switch capable of switching a minimum of 1 amp at 24 VAC The switch must also have minimum flow rate of 1 0 U S gpm For most applications where the high pressure output of a pump is to...

Страница 9: ...uctions later on in this section The second wiring configuration is used when installing the heater without a Magikist control panel If 24VAC is not available you will need to mount the supplied trans...

Страница 10: ...tallations that do not utilize a Magikist control panel and another component of your system requires the flow switch for some control aspect the black wire and the EXT FLOW blue wire may be used to d...

Страница 11: ...ions on adjusting the flow switch If the DAMPER OPEN indicator does not follow the steps below refer to section 11 0 TROUBLESHOOTING 1 Turn on the high pressure pump or other source supplying water to...

Страница 12: ...nob from pilot to on initially due to air inside the gas valve If this occurs repeat the steps in section 5 5 4 If the water inlet of the heater is connected to a high pressure pump start the pump and...

Страница 13: ...h affect the operation of the heater are detected and displayed to the operator by the PROSAFE II control Following is a description of the indicators and their function on the PROSAFE II control 6 1...

Страница 14: ...flashing slow the PROSAFE II control is indicating a warning that there is water flow through the heater and that it has been continuous for at least 10 minutes This warning is strictly for informatio...

Страница 15: ...ose the damper only after there is no water flow for a preset period of time This eliminates the on off cycling a damper experiences in high pressure wash systems where wash guns are opened and closed...

Страница 16: ...nt the heater from firing Warning conditions should be attended to promptly in order to ensure the continued safe operation of the heater Should a warning condition arise the indicator light that rela...

Страница 17: ...ing another pilot trial period The SmartValve is a continuous retry control Thus it will continuously repeat the pilot trial period followed by the 5 minute delay period until the pilot is successfull...

Страница 18: ...burner 9 3 CARE OF MAIN BURNERS Due to condensation from heater coils dripping on the burners a scale build up may occur in the burner jet orifices To remove the burner bar from the heater turn off th...

Страница 19: ...an approved coil cleaner may be required See section 8 4 CLEANING HEATER COIL OF SCALE for more information 10 3 FREEZING CONDITIONS Freezing conditions can result in severe damage to the heater coil...

Страница 20: ...out frequently standing pilot heaters only Heater is in location that is too drafty Pilot assembly requires service Relocate heater See section 4 1 LOCATION Have gas service personnel check operation...

Страница 21: ...ue are at or near freezing Take necessary steps to increase temperature in flue so that coil does not freeze DAMPER OPEN indicator is always on If an automatic vent damper is not installed then this i...

Страница 22: ...rature sensor if necessary Temperature setting display flashes E21 and THERMOSTAT indicator is flashing Communicaton problem with temperature sensor short Check connection of temperature sensor to PRO...

Страница 23: ...20...

Страница 24: ...21...

Страница 25: ...SENS TEMP SENS FLOW SW OUTPUT DAMPER brown black 24vac supply black black purple purple blue grey yellow white Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for co...

Страница 26: ...SENS FLOW SW OUTPUT DAMPER brown black black black purple purple blue grey yellow Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for convenience Electrical Connecti...

Страница 27: ...2 Depth 32 Height without draft hood 46 Height with draft hood 66 3 4 Shipping weight 418 lbs HWG20 Type Instantaneous steel coil Gas supply Natural N models LP P models Coil specifications 3 4 I P S...

Страница 28: ...ation any warranties or merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer Repair or replacement of defective products a...

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