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Page ii

4.3.

Replacing Parts...................................................................................................... 42

4.3.1.

Pilot Assembly Replacement ........................................................................... 42

4.3.2.

Injector Replacement ....................................................................................... 42

4.3.3.

Control Valve Replacement (BM or Mertik GV34) ............................................ 42

4.3.4.

Motor Replacement (Remote Control / Optimum Control Models) .................... 43

4.3.5.

Replacing Mertik GV60 Valve (Total Control) ................................................... 44

4.3.6.

Replacing the Receiver (Total Control) ............................................................ 44

4.3.7.

Programming Handset to Receiver (Total Control) ........................................... 44

4.4.

Installation and Operational Troubleshooting ......................................................... 45

Содержание Custom 18 Plus

Страница 1: ...S Fuel Effect Options Coal Effect Pebble Effect Control Options Manual Control Remote Control Total Control Detached Control For use on Natural Gas G20 at a supply pressure of 20mbar in GB and IE Ple...

Страница 2: ...a defect in materials or workmanship occurring within one year of purchase Burley Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through...

Страница 3: ...1 5 deep 17 2 4 5 Pebble Effect Layout 18 2 5 Home Improvements 23 2 6 Cleaning Instructions 24 2 6 1 Cleaning the Fire Bed and the Imitation Coals Pebbles 24 2 6 2 Cleaning the Pilot 25 2 6 3 Black P...

Страница 4: ...l Valve Replacement BM or Mertik GV34 42 4 3 4 Motor Replacement Remote Control Optimum Control Models 43 4 3 5 Replacing Mertik GV60 Valve Total Control 44 4 3 6 Replacing the Receiver Total Control...

Страница 5: ...e to I S 813 2 The installation of the fire in GB should follow the recommendations of the following current British Standards BS 5871 Pt 3 Installation of Decorative Fuel Effect Gas Fires BS 6891 Pip...

Страница 6: ...r use with Natural Gas G20 at 20mbar supply pressure 2 A separate means of isolating the gas supply must be provided near to the appliance to facilitate servicing An isolating valve has been supplied...

Страница 7: ...m below Minimum opening free air in fire fret Minimum opening free air in ash pan cover Figure 1 Fire Front Specification Free Air Opening in Fire Fret Minimum 15 of total front area Ash Pan Cover Fre...

Страница 8: ...Page 4 This page is left intentionally blank...

Страница 9: ...re as shown and follow the appropriate operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual BM Control See Section 2 1 1 on Page 6 Manual Manual Mertik...

Страница 10: ...anually by applying a lighted match or taper to the pilot jet and following the above procedure NOTE No attempt should be made to relight the fire for at least 3 minutes after the pilot flame has been...

Страница 11: ...GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 9 4 The main burner will have cross lit from the pilot 5 Now the gas rate can be adju...

Страница 12: ...his process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be manipulated t...

Страница 13: ...to the main flame position 6 Press and hold the large flame button in Figure 12 until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can be adjus...

Страница 14: ...s rate to desired setting press the large flame to increase the flame height or small flame to decrease the flame height on the handset see Figure 15 5 For fine adjustment tap the or buttons 6 To leav...

Страница 15: ...10 seconds and slowly release The pilot should stay alight Repeat step 4 if necessary 6 Turn the Manual knob anticlockwise to the ON position 7 Turn the Gas Rate adjusting knob anticlockwise to the ON...

Страница 16: ...eceiver Unit 1 Remove the receiver unit from under the fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see Figure 19 2 Replace the old batteries wi...

Страница 17: ...wdriver 3 Remove the battery pack from the wall box and replace the spent batteries with new ones 4 off 1 5V AA batteries ensuring correct polarity 4 Insert the battery pack back into the wall box and...

Страница 18: ...ng we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these...

Страница 19: ...o round the perimeter as indicated on diagram 4 Unpack the random coals and proceed to bridge them across the aeration tubes starting with the middle row as shown on diagram as indicated in the figure...

Страница 20: ...1 First Layer Random Coals Figure 22 Second Layer Random Coals Figure 23 Third Layer 2 4 3 Custom 18 Plus B and Custom 18 Plus S Example Coal Layouts up to 9 5 deep Medium Square Coals Aeration Tubes...

Страница 21: ...tom 18 Plus S Example Coal Layouts up to 11 5 deep Medium Square Coals Aeration Tubes Medium Square Coals Small Square Coals Figure 27 First Layer Random Coals Figure 28 Second Layer Random Coals Figu...

Страница 22: ...r Medium Pebbles Comprises of pebbles marked with letters C D and F Used on top of large pebbles for bridging across gaps Also used in a row in front of the fire Small Pebbles These are small pebbles...

Страница 23: ...onstant moving of the pebbles causes the pebbles to disintegrate and or cause discolouration NOTE Pebbles must not be placed directly on the pilot assembly however pebbles may be placed suspended abov...

Страница 24: ...THIRD LAYER TOP LAYER FRONT PEBBLES E or J EQUALLY SPACED H H H H AERATION TUBES LARGE PEBBLES K LARGE PEBBLES A B ON SIDES OF TRAY LARGE PEBBLES A B MEDIUM PEBBLES C D F PILOT MEDIUM PEBBLES C D F S...

Страница 25: ...R TYPICAL PEBBLE LAYOUT FOR CUSTOM 18 PLUS B OR S UP TO 240MM DEEP FRONT PEBBLES E or J EQUALLY SPACED AERATION TUBES INSET PILOT H H H H LARGE PEBBLES A B LARGE PEBBLES K LARGE PEBBLES A B MEDIUM PEB...

Страница 26: ...Page 22...

Страница 27: ...ly appliances generating heat will create warm air convection currents that will transfer heat to any wall surface against which they are located Some soft furnishings including blown vinyl wallpapers...

Страница 28: ...eramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably lice...

Страница 29: ...own unexpectedly 4 The pilot does not stay alight after releasing the control lever If any of the above symptoms show follow the instructions below for removing the offending blockage 1 Using a pair o...

Страница 30: ...Page 26 This page is left intentionally blank...

Страница 31: ...e room 3 The flue should be sound free from obstructions and if it has previously been used with a solid fuel or oil fired appliance it should be swept before installing this gas fire The flue must be...

Страница 32: ...7 kW gross 10 0 kW gross Minimum setting pressure 2 0 mbar 2 0 mbar 3 5 mbar Gas G20 Natural Gas G20 Natural Gas G20 Natural Gas Injector 1 off 104 2 off 104 2 off 104 Gas inlet connection 8mm 8mm 10...

Страница 33: ...Approved Document J paragraph 3 40 currently states Appliance should be placed on hearths unless a they are installed so that every part of any flame or incandescent material will be at least 225mm ab...

Страница 34: ...y accommodate the depth of the fireplace furniture HW Must project a minimum of 150mm either side of any naked flame or incandescent material HD Must project a minimum of 300mm in front of any naked f...

Страница 35: ...and two sides For a freestanding fire under a canopy or flue hood the hearth must extend completely under the fire and must be in accordance with the diagram below Figure 36 For a freestanding fire ag...

Страница 36: ...unted decorative bar etc All Models W Must project a minimum of 150mm either side of any naked flame or incandescent material D Must project a minimum of 300mm in front of any naked flame or incandesc...

Страница 37: ...may be met D W Figure 43 Example of physical barrier dimensions as stated in Table 2 D W Figure 44 Example of physical barrier dimensions as stated in Table 2 D W 50mm Min Figure 45 Example of physica...

Страница 38: ...ded in accordance with the rules in force In other EC countries equivalent rules in force must be used 3 6 Contents Checklist Before proceeding with installation of the fire check the contents as foll...

Страница 39: ...ject beyond the vertical plane of the fireplace opening 6 Connect the gas supply to the inlet of the gas valve via the isolating valve where supplied Route the cable for the Optimum Control if applica...

Страница 40: ...e valve ensuring correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the...

Страница 41: ...the heat shield and connect to the receiver as shown in Figure 49 keeping the cables clear of the underside of the tray Do not force the valve cable plug when inserting into the receiver it only fits...

Страница 42: ...void too many sharp bends in the pipe 9 Form the supplied tubing to the shape of the route taken and cut off any excess length if necessary 10 Connect one end of the formed tubing to the injector elbo...

Страница 43: ...vely the information is given on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diam...

Страница 44: ...the instructions prior to commencing the spillage test Ceiling Fans If a ceiling cooling fan is fitted in the same room as the appliance the spillage test should be repeated Operated the fan in both c...

Страница 45: ...that the gas and electrical supply where applicable have been isolated After any servicing or replacement of any parts the appliance should be re commissioned 4 2 Servicing Instructions As part of th...

Страница 46: ...efit in reverse order ensuring that the lint guard is fitted 4 3 2 Injector Replacement 1 Undo the two compression nuts on the gas feed pipe to the injector elbow s and remove the pipe 2 Loosen the M5...

Страница 47: ...he gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note See Figure 54 and Figure 55 7 Replace with new motor ensuring that the motor is hooked into...

Страница 48: ...the receiver from under the heat shield and remove the batteries 2 Gently pull out the HT lead and the valve cable from the receiver see Figure 57 3 Unscrew and remove the SW and TC connections 4 Refi...

Страница 49: ...ased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when co...

Страница 50: ...ll 4 AA batteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on A prolonged audible signal is heard when attempting to l...

Страница 51: ...ycling WEEE Dispose of electrical equipment in an environmentally correct manner When disposing components containing Refractory Ceramic Fibres RCF we recommend that the items are not broken up but ar...

Страница 52: ...ents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Appliances Ltd Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572...

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