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JSA200EL 3  6/3/15

SETUP INSTRUCTIONS

JSA200EL

2-TON 

CAPACITY  

EXTRA LOW JACK

1.  Refer to the exploded view drawing on page 4 to identify jack components.
2.   Remove the 2-piece handle from box. Insert narrow portion of top section (#24) into bottom section (#26) and secure with the spring button. 
3.  Grease the inside of the handle yoke (#19) and remove the handle set screw (#18) from the yoke (#19). Insert the handle (#26) all the way in the handle 

 

 

yoke (#19) until it engages the universal joint assembly (#41). Secure the handle (#26) to the handle yoke (#19) with the handle set screw (#18). 

4.  Air may become trapped in the hydraulic system during shipping and handling. Trapped air will affect the pumping performance of the jack. If this occurs,  

 

follow the air purging procedure below:  

 

a)  Remove the oil fill screw.  

 

b)  With the lift arm assembly in its down position, look inside the oil fill screw hole. You should be able to see the top of the power unit's pressure cylinder. 

 

 

 

The hydraulic fluid level should be no higher than the top of the cylinder. Correct the fluid level if it is not at the proper height.  

 

c)  Pump the jack against a load that is at least 500-lbs. (225 Kgs). After the load is raised, slightly turn the pump handle in a counter clockwise rotation 

 

 

 

so the load is very slowly lowered. While the lift arm is lowering, quickly pump the handle 5 or 6 full incremental pump strokes. After pumping, lower the  

 

 

lift arm to its full rest position.  

 

d)  Install the oil fill screw. Rotate the handle in a clockwise rotation until tight and pump the lift arm to maximum height. If the pumping condition has 

 

 

 

improved, repeat steps "a" through "c" until all of the air has been purged from the system.

Saddle

Chassis

Lift Arm

Handle 

Bumper

Handle Bolt

Handle

Handle 

Socket

Handle Socket

Handle

Rear 

Casters

Spring

Button

Lower

Handle 

Bumper

Lower Handle 

Lock Hole

Front 

Wheels

Failure to follow these Setup Instructions may result in serious injury or death, and/or property damage.

WARNING

Содержание JSA200EL

Страница 1: ...um Height 2 3 4 Maximum Height 24 Handle Length 45 1 4 Overall Length 32 1 2 Overall Width 14 1 2 Weight 97 Lbs SPECIFICATIONS OWNER S MANUAL JSA200EL 2 TON CAPACITY EXTRA LOW JACK S A FETY STANDA R D C OMPLIES WIT H ASME PASE 2014 2015 Mac Tools ...

Страница 2: ...ck before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear ey...

Страница 3: ...u should be able to see the top of the power unit s pressure cylinder The hydraulic fluid level should be no higher than the top of the cylinder Correct the fluid level if it is not at the proper height c Pump the jack against a load that is at least 500 lbs 225 Kgs After the load is raised slightly turn the pump handle in a counter clockwise rotation so the load is very slowly lowered While the l...

Страница 4: ...le very slowly in a counterclockwise direction until the load is completely lowered to the ground Once the jack s lifting saddle has cleared the load remove the jack from under the load DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS CAUTION Keep hands and feet away from the hinge mechanism of the jack PREVENTATIVE MAINTENANCE 1 Always store the jack in a we...

Страница 5: ... defect Problem Action 1 Unit will not lift rated load Purge air from hydraulic system by following procedure under SETUP 2 Unit will not sustain rated load or feels spongy under rated load Purge air from hydraulic system as above 3 Unit will not lift to full height Purge air from hydraulic system as above 4 Handle tends to raise up while the unit is under rated load Pump the handle rapidly severa...

Страница 6: ...ase fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware JSA200EL 2 TON ...

Страница 7: ...sher 8 5 18 RS35B11 Set Screw Handle 1 19 RS20019 Handle Socket 1 20 Retaining Ring 12 1 21 Roller 1 22 Roller Shaft 1 Item No Part No Description Qty 23 RS6602LP23 Spring and Button 1 24 RS6602LP24 Handle Lever A 1 25 RS20025 Handle Bumper 1 26 RS6602LP26 Handle Lever B 1 27 RS20027 Complete Hydraulic Unit 1 28 RS6602LP28 Spring 2 29 RS6602LP29 Hydraulic Unit Adapter incl 30 1 30 Retaining Ring 2...

Страница 8: ...ip Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than Mac Tools The foregoing obligation is Mac Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damage...

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