
T-403
1.2.1 TROUBLESHOOTING OF THE ENGINE UNIT
As a common cause of troubles in the engines, when none of the following symptoms does not apply, the
below-listed causes should be suspected:
• Faults in main body such as engine seizure caused by overload services or poor maintenance.
• Adverse effects of unauthorized components (such as radio receiver and lamps)
• Faulty grounding of ECM (engine controller) and CPU failure
S-1 [Engine start fault]
Symptom
Cranking revolution is low.
While cranking runs properly, engine does not start.
While engine starts, the engine revolution cannot be stabilized and maintained.
Assumed cause
and action to be
taken
Cause
Diagnostic method and action to be taken
1 Fuel or oil abnormality
• Check to ensure that fuel is filled.
• Check to ensure that specified fuel and oil are used.
• Check the fuel for any sign of freezing. If frozen, replace it with
a low temperature-withstanding fuel.
• Check the fuel for any water inclusion.
2 Fault in fuel piping and filter
• Check fuel line for any air inclusion.
• Check fuel filter for any clogging.
• Check to make sure the fuel pump is running.
3 Battery capacity shortage
• Check if battery voltage has dropped.
Voltage (1 item): 12 V or more; Specific gravity (1 item): 1.26
or more
4 Intake
system
fault
• Check air cleaner for any clogging.
• Check air intake piping for any fault.
5 Electrical wiring fault
• Check engine and fuel circuit.
6 Hydraulic unit fault
• Check to ensure that hydraulic pump functions properly and
there is no abnormality that may cause engine overload.
7 Supply
pump
fault
• Check the supply pump for fuel pressurization for any sign of
pump starting fault.
[Additional information]
Note on the use of unauthorized fuels:
• Using a low-viscosity fuel such as kerosene may cause a delivery failure because of accelerated abrasion
of supply pump plunger, resulting in a starting fault.
• Fuels preserved for a long time or mixed with a biofuel containing organic substances are prone to be
oxidized, and accelerate abrasion of camshaft-related parts inside the supply pump causing start fault due
to insufficient delivery.
• While replacement of supply pump is required in the case of fault mentioned above, continued use of
unauthorized fuels may recur the faults, and thus give guidance to the users to use specified fuel.
Содержание MC815C
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Страница 12: ...1 2 1 EXTERNAL VIEW 1 1 STANDARD SPECIFICATIONS 1 2 SEARCHER HOOK SPECIFICATIONS...
Страница 13: ...1 3 1 3 FLY JIB SPECIFICATIONS 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Страница 31: ...1 21 7 WORKING RADIUS LIFTING HEIGHT...
Страница 34: ...2 2 1 ENGINE AND COOLING RELATED COMPONENTS 1 1 ENGINE SPECIFICATIONS 106 2187500...
Страница 36: ...2 4 1 2 ENGINE MOUNT 106 1186900...
Страница 37: ...2 5 1 3 PTO Power Take Off 106 2179100...
Страница 38: ...2 6 1 4 COOLING SYSTEM 106 1186900...
Страница 39: ...2 7 106 1186900...
Страница 40: ...2 8 1 5 FUEL LINE 106 2187400...
Страница 41: ...2 9 1 6 FUEL TANK Specifications Tank capacity L 70 106 2186800...
Страница 42: ...2 10 2 POWER TRANSMISSION SCHEMATIC DIAGRAM 2 1 HYDRAULIC SYSTEM DIAGRAM MC815C...
Страница 44: ...2 12 3 UNDERCARRIAGE AND FRAME 3 1 TRACK FRAME 106 1189300...
Страница 45: ...2 13...
Страница 54: ...2 22 4 HYDRAULIC UNITS 4 1 HYDRAULIC UNITS LAYOUT DIAGRAM...
Страница 55: ...2 23...
Страница 56: ...2 24 4 1 1 HYDRAULIC CIRCUIT DIAGRAM...
Страница 57: ...2 25 This Page Intentionally Left Blank...
Страница 59: ...2 27 4 3 HYDRAULIC PUMP 4 3 1 HYDRAULIC PUMP EXTERNAL VIEW 106 2179000 S1 port...
Страница 61: ...2 29 4 4 SHUTTLE MANIFOLD BLOCK S106J3645001...
Страница 62: ...2 30 4 5 TRAVEL OUTRIGGER CONTROL VALVE 4 5 1 TRAVEL OUTRIGGER CONTROL VALVE EXTERNAL VIEW 106 2179000...
Страница 65: ...2 33 4 5 7 TRAVEL OUTRIGGER CONTROL VALVE CIRCUIT DIAGRAM...
Страница 66: ...2 34 4 6 CHECK VALVE JOINT 106 2179000...
Страница 67: ...2 35 4 7 CRANE CONTROL VALVE 4 7 1 CRANE CONTROL VALVE EXTERNAL VIEW 106 2179000...
Страница 77: ...2 45 4 12 ROTARY JOINT 4 12 1 ROTARY JOINT EXTERNAL VIEW 106 2178500 Rotary joint structure...
Страница 79: ...2 47 4 13 DERRICK CYLINDER 4 13 1 DERRICK CYLINDER EXTERNAL VIEW S106F356300...
Страница 82: ...2 50 4 13 5 COUNTER BALANCE VALVE OPERATING DIAGRAM 1 When neutral 2 When extending 3 When contracting...
Страница 83: ...2 51 4 14 TELESCOPIC CYLINDER ASSEMBLY 4 14 1 TELESCOPIC CYLINDER EXTERNAL VIEW S106F3566001...
Страница 85: ...2 53 4 14 4 TELESCOPIC CYLINDER CROSS SECTIONAL DRAWING...
Страница 86: ...2 54 4 14 5 TELESCOPIC CYLINDER HYDRAULIC SYSTEM DIAGRAM...
Страница 90: ...2 58 4 15 OUTRIGGER CYLINDER ASSEMBLY 4 15 1 OUTRIGGER CYLINDER EXTERNAL VIEW S106F3570001...
Страница 93: ...2 61 4 16 SLIDE CYLINDER ASSEMBLY 4 16 1 SLIDE CYLINDER EXTERNAL VIEW S106F3571001...
Страница 98: ...2 66 4 20 Hydraulic Piping Diagram 4 20 1 P LINES PUMP SHUTTLE MANIFOLD BLOCK LINE 106 1190000 Pump...
Страница 100: ...2 68 4 20 1 1 P LINES PUMP LINES SHUTTLE MANIFOLD BLOCK CHECK JOINT HYDRAULIC SYSTEM DIAGRAM...
Страница 101: ...2 69 4 20 2 P LINES SHUTTLE MANIFOLD BLOCK TRAVELLING OUTRIGGER CONTROL VALVE LINES 106 1190000 Manifold block...
Страница 103: ...2 71 4 20 3 T Dr LINES 106 1190200...
Страница 105: ...2 73 4 20 4 TRAVELLING LINES 106 1190400...
Страница 107: ...2 75 4 20 5 OUTRIGGER LINES 106 1190500...
Страница 108: ...2 76 106 1190500...
Страница 109: ...2 77...
Страница 110: ...2 78 4 20 6 HYDRAULIC PIPING CRANE FIXED PART ASSEMBLY 106 3378200...
Страница 118: ...2 86 5 WORK EQUIPMENT 5 1 BOOM ASSEMBLY 106 1188400 02 1...
Страница 119: ...2 87 106 1188400 02 2...
Страница 120: ...2 88 5 2 HOOK BLOCK ASSEMBLY 5 2 1 HOOK BLOCK ASSEMBLY 106 1181000...
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Страница 123: ...2 91 6 ELECTRIC CIRCUIT DIAGRAM 1 of 3 106 1178200...
Страница 124: ...2 92 6 ELECTRIC CIRCUIT DIAGRAM 2 of 3 106 1178200...
Страница 125: ...2 93 6 ELECTRIC CIRCUIT DIAGRAM 3 of 3 106 1178200...
Страница 126: ...2 94 7 ELECTRICAL EQUIPMENT CONNECTION DIAGRAM 1 2 STANDARD SPECIFICATION 106 2180300...
Страница 127: ...2 95 7 ELECTRICAL EQUIPMENT CONNECTION DIAGRAM 2 2 FLY JIB SPECIFICATION 106 2189100...
Страница 128: ...2 96 This Page Intentionally Left Blank...
Страница 131: ...2 99 8 1 3 LEFT CONTROL LEVER...
Страница 132: ...2 100...
Страница 133: ...2 101 8 1 4 RIGHT CONTROL LEVER...
Страница 134: ...2 102...
Страница 135: ...2 103...
Страница 145: ...2 113 8 2 CONTROLLER 8 2 1 CONTROLLER LAYOUT...
Страница 146: ...2 114...
Страница 147: ...2 115 8 2 2 LOWER PART CONTROLLER PIN NUMBERS...
Страница 148: ...2 116...
Страница 149: ...2 117...
Страница 150: ...2 118 8 2 3 IO UNIT PIN NUMBERS...
Страница 151: ...2 119 8 3 HARNESS ASSEMBLY 8 3 1 HARNESS OVERVIEW FIGURE 8 3 2 HARNESS PRODUCT NAME NUMBER 106 2183600...
Страница 152: ...2 120 8 3 3 OUTRIGGER SENSOR HARNESS 106 2183600 2...
Страница 153: ...2 121 8 3 4 ENGINE HARNESS 106 2183600 3...
Страница 154: ...2 122 8 3 5 CONSOLE HARNESS 106 2183600 3...
Страница 155: ...2 123 8 3 6 VALVE HARNESS 106 2183600 4...
Страница 156: ...2 124 8 3 7 DISPLAY HARNESS 106 2183600 4...
Страница 157: ...2 125 8 3 8 BOOM HARNESS 106 2183600 4...
Страница 159: ...2 127 8 4 2 SURVEILLANCE CAMERAS S585L3318001...
Страница 162: ...2 130 8 5 3 FUEL SENDER ASSEMBLY 103S93100001 Performance Float position Full Empty Value of resistance 5 3 2 85 4 2...
Страница 163: ...2 131 8 5 4 ROTARY BRUSH S106L3569000...
Страница 164: ...2 132...
Страница 167: ...2 135 9 3 SENSOR ASSEMBLY 9 3 1 LENGTH METER STANDARD SPECIFICATION S106L3577000 106 2183600 4...
Страница 174: ...2 142 9 7 OUTRIGGER SAFETY DEVICES 9 7 1 OUTRIGGER POSITION DETECTION PARTS 106 1189700...
Страница 175: ...2 143 9 7 2 OUTRIGGER GROUNDING DETECTION PARTS 106 2188000...
Страница 176: ...2 144 9 7 3 OUTRIGGER ROTARY POSITION DETECTION PARTS 106 2187000...
Страница 177: ...2 145 9 8 BOOM STOWING POSITION DETECTION PARTS 106 2183600 4...
Страница 190: ...3 12 3 3 ELECTRICAL WIRING DIAGRAM FOR REMOTE CONTROLLER...
Страница 191: ...3 13 3 4 ELECTRICAL WIRING DIAGRAM FOR REMOTE CONTROLLER...
Страница 193: ...3 15 5 SERVICE LOCATIONS...
Страница 194: ...3 16...
Страница 198: ...4 4 2 ELECTRIC POWER UNIT ASSEMBLY 106 2187300...
Страница 200: ...4 6 4 ELECTRIC LINE ASSEMBLY 106 1190700...
Страница 212: ...5 8 3 FLY JIB 3 1 FLY JIB MAIN BOOM SIDE 106 1192600...
Страница 213: ...5 9 3 2 FLY JIB FLY JIB SIDE 1 2 106 1192700 1 2...
Страница 214: ...5 10 3 3 FLY JIB FLY JIB SIDE 2 2 106 1192700 2 2...
Страница 215: ...5 11 4 FLY JIB HARNESS 4 1 FLY JIB HARNESS 1 3 106 1192800 1 3...
Страница 216: ...5 12 4 2 FLY JIB HARNESS 2 3 106 1192800 2 3...
Страница 217: ...5 13 4 3 FLY JIB HARNESS 3 3 106 1192800 3 3...
Страница 220: ...5 16 5 3 ANGLE DETECTOR FLY JIB MOUNTED 103S9720000...
Страница 223: ...5 19 6 FLY JIB ELECTRICAL CIRCUIT DIAGRAM 106 1178200 2 3...
Страница 228: ...5 24 8 4 WORKING RADIUS LIFTING HEIGHT...
Страница 231: ...6 3 2 SEARCHER HOOK ASSEMBLY 106 2189500...
Страница 237: ...6 9 6 4 WORKING RADIUS LIFTING HEIGHT...
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Страница 240: ...7 2 1 DISMOUNTING AND MOUNTING THE BOOM ASSEMBLY...
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Страница 289: ...T 307 Relevant electric circuits Standard...
Страница 290: ...T 308 Location information Standard...
Страница 291: ...T 309 Relevant electric circuits Fly jib...
Страница 292: ...T 310 Location information Fly jib...
Страница 297: ...T 315 Related electric circuits...
Страница 298: ...T 316 Location...
Страница 315: ...T 333 Related electric circuits Location information...
Страница 328: ...T 346 Related electric circuits...
Страница 329: ...T 347 Location information...
Страница 332: ...T 350 Related electric circuits Location information...
Страница 334: ...T 352 Related electric circuits Location information...
Страница 336: ...T 354 Related electric circuits Location information...
Страница 340: ...T 358 Related electric circuits Location information...
Страница 342: ...T 360 Location information...
Страница 344: ...T 362 Location information...
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