
7-3
1.1 DISMOUNTING THE BOOM
1. Start the engine, lower the hook block assembly to the ground, and allow the winch wire to become slightly
loosened.
In this step, be aware of winding down too much to cause an irregular winding around the drum.
2. Stop the engine and remove the wedge socket.
3. Remove the wire clip assembly, take out the wedge, and remove the wire rope from the hook block assembly
and No.5 boom.
4. Restart the engine and take up the wire rope on the winch drum of the winch assembly.
In this step, be aware of causing an irregular winding.
5. Remove winch-related hoses and piping from the winch hose connection parts.
6. Remove the two telescoping cylinder hoses, then remove two elbows and two long connectors from each.
7. Remove the boom tail cover from the No.1 boom.
8. Remove the cable reel (length meter), angle sensor, hook grounding detector and over un-winding detector
(dead turns LS) connectors [CN31, CN32, S-ANG, CN41, S-LEN, LS-RS] and arrange them in the post
assembly area.
9. Remove the overwinding LS connector CN42, the cord on the top surface of the boom and wind it up onto the
cord reel. In this step, be cautious to prevent the cord end from entering the inside of reel.
10. Remove the mounting bolts of the length meter and angle meter.
11. Suspend the boom assembly and winch assembly, so they will not fall even if the derrick cylinder assembly and
foot pin are removed.
12. Pull out the derrick cylinder rod pin.
In this process, apply a steel pipe or other cushioning object to the rod pin, and knock it with a hammer to pull it
out.
13. Remove the foot pin bolt, and pull out the foot pin. In this process, apply a steel pipe or other cushioning object to
the foot pin, and knock it with a hammer to pull it out. Pay attention with regard to the centre of gravity when
removing the foot pin.
14. Hoist the boom assembly and winch assembly, to dismount them.
15. Remove the winch assembly from the boom assembly.
1.2 MOUNTING THE BOOM
・
Mount the assembly in the reverse order of dismounting.
1.3 CONNECTION DIAGRAM FOR BOOM EQUIPMENT
Содержание MC815C
Страница 2: ......
Страница 10: ...0 8 This Page Intentionally Left Blank...
Страница 12: ...1 2 1 EXTERNAL VIEW 1 1 STANDARD SPECIFICATIONS 1 2 SEARCHER HOOK SPECIFICATIONS...
Страница 13: ...1 3 1 3 FLY JIB SPECIFICATIONS 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Страница 31: ...1 21 7 WORKING RADIUS LIFTING HEIGHT...
Страница 34: ...2 2 1 ENGINE AND COOLING RELATED COMPONENTS 1 1 ENGINE SPECIFICATIONS 106 2187500...
Страница 36: ...2 4 1 2 ENGINE MOUNT 106 1186900...
Страница 37: ...2 5 1 3 PTO Power Take Off 106 2179100...
Страница 38: ...2 6 1 4 COOLING SYSTEM 106 1186900...
Страница 39: ...2 7 106 1186900...
Страница 40: ...2 8 1 5 FUEL LINE 106 2187400...
Страница 41: ...2 9 1 6 FUEL TANK Specifications Tank capacity L 70 106 2186800...
Страница 42: ...2 10 2 POWER TRANSMISSION SCHEMATIC DIAGRAM 2 1 HYDRAULIC SYSTEM DIAGRAM MC815C...
Страница 44: ...2 12 3 UNDERCARRIAGE AND FRAME 3 1 TRACK FRAME 106 1189300...
Страница 45: ...2 13...
Страница 54: ...2 22 4 HYDRAULIC UNITS 4 1 HYDRAULIC UNITS LAYOUT DIAGRAM...
Страница 55: ...2 23...
Страница 56: ...2 24 4 1 1 HYDRAULIC CIRCUIT DIAGRAM...
Страница 57: ...2 25 This Page Intentionally Left Blank...
Страница 59: ...2 27 4 3 HYDRAULIC PUMP 4 3 1 HYDRAULIC PUMP EXTERNAL VIEW 106 2179000 S1 port...
Страница 61: ...2 29 4 4 SHUTTLE MANIFOLD BLOCK S106J3645001...
Страница 62: ...2 30 4 5 TRAVEL OUTRIGGER CONTROL VALVE 4 5 1 TRAVEL OUTRIGGER CONTROL VALVE EXTERNAL VIEW 106 2179000...
Страница 65: ...2 33 4 5 7 TRAVEL OUTRIGGER CONTROL VALVE CIRCUIT DIAGRAM...
Страница 66: ...2 34 4 6 CHECK VALVE JOINT 106 2179000...
Страница 67: ...2 35 4 7 CRANE CONTROL VALVE 4 7 1 CRANE CONTROL VALVE EXTERNAL VIEW 106 2179000...
Страница 77: ...2 45 4 12 ROTARY JOINT 4 12 1 ROTARY JOINT EXTERNAL VIEW 106 2178500 Rotary joint structure...
Страница 79: ...2 47 4 13 DERRICK CYLINDER 4 13 1 DERRICK CYLINDER EXTERNAL VIEW S106F356300...
Страница 82: ...2 50 4 13 5 COUNTER BALANCE VALVE OPERATING DIAGRAM 1 When neutral 2 When extending 3 When contracting...
Страница 83: ...2 51 4 14 TELESCOPIC CYLINDER ASSEMBLY 4 14 1 TELESCOPIC CYLINDER EXTERNAL VIEW S106F3566001...
Страница 85: ...2 53 4 14 4 TELESCOPIC CYLINDER CROSS SECTIONAL DRAWING...
Страница 86: ...2 54 4 14 5 TELESCOPIC CYLINDER HYDRAULIC SYSTEM DIAGRAM...
Страница 90: ...2 58 4 15 OUTRIGGER CYLINDER ASSEMBLY 4 15 1 OUTRIGGER CYLINDER EXTERNAL VIEW S106F3570001...
Страница 93: ...2 61 4 16 SLIDE CYLINDER ASSEMBLY 4 16 1 SLIDE CYLINDER EXTERNAL VIEW S106F3571001...
Страница 98: ...2 66 4 20 Hydraulic Piping Diagram 4 20 1 P LINES PUMP SHUTTLE MANIFOLD BLOCK LINE 106 1190000 Pump...
Страница 100: ...2 68 4 20 1 1 P LINES PUMP LINES SHUTTLE MANIFOLD BLOCK CHECK JOINT HYDRAULIC SYSTEM DIAGRAM...
Страница 101: ...2 69 4 20 2 P LINES SHUTTLE MANIFOLD BLOCK TRAVELLING OUTRIGGER CONTROL VALVE LINES 106 1190000 Manifold block...
Страница 103: ...2 71 4 20 3 T Dr LINES 106 1190200...
Страница 105: ...2 73 4 20 4 TRAVELLING LINES 106 1190400...
Страница 107: ...2 75 4 20 5 OUTRIGGER LINES 106 1190500...
Страница 108: ...2 76 106 1190500...
Страница 109: ...2 77...
Страница 110: ...2 78 4 20 6 HYDRAULIC PIPING CRANE FIXED PART ASSEMBLY 106 3378200...
Страница 118: ...2 86 5 WORK EQUIPMENT 5 1 BOOM ASSEMBLY 106 1188400 02 1...
Страница 119: ...2 87 106 1188400 02 2...
Страница 120: ...2 88 5 2 HOOK BLOCK ASSEMBLY 5 2 1 HOOK BLOCK ASSEMBLY 106 1181000...
Страница 122: ...2 90 This Page Intentionally Left Blank...
Страница 123: ...2 91 6 ELECTRIC CIRCUIT DIAGRAM 1 of 3 106 1178200...
Страница 124: ...2 92 6 ELECTRIC CIRCUIT DIAGRAM 2 of 3 106 1178200...
Страница 125: ...2 93 6 ELECTRIC CIRCUIT DIAGRAM 3 of 3 106 1178200...
Страница 126: ...2 94 7 ELECTRICAL EQUIPMENT CONNECTION DIAGRAM 1 2 STANDARD SPECIFICATION 106 2180300...
Страница 127: ...2 95 7 ELECTRICAL EQUIPMENT CONNECTION DIAGRAM 2 2 FLY JIB SPECIFICATION 106 2189100...
Страница 128: ...2 96 This Page Intentionally Left Blank...
Страница 131: ...2 99 8 1 3 LEFT CONTROL LEVER...
Страница 132: ...2 100...
Страница 133: ...2 101 8 1 4 RIGHT CONTROL LEVER...
Страница 134: ...2 102...
Страница 135: ...2 103...
Страница 145: ...2 113 8 2 CONTROLLER 8 2 1 CONTROLLER LAYOUT...
Страница 146: ...2 114...
Страница 147: ...2 115 8 2 2 LOWER PART CONTROLLER PIN NUMBERS...
Страница 148: ...2 116...
Страница 149: ...2 117...
Страница 150: ...2 118 8 2 3 IO UNIT PIN NUMBERS...
Страница 151: ...2 119 8 3 HARNESS ASSEMBLY 8 3 1 HARNESS OVERVIEW FIGURE 8 3 2 HARNESS PRODUCT NAME NUMBER 106 2183600...
Страница 152: ...2 120 8 3 3 OUTRIGGER SENSOR HARNESS 106 2183600 2...
Страница 153: ...2 121 8 3 4 ENGINE HARNESS 106 2183600 3...
Страница 154: ...2 122 8 3 5 CONSOLE HARNESS 106 2183600 3...
Страница 155: ...2 123 8 3 6 VALVE HARNESS 106 2183600 4...
Страница 156: ...2 124 8 3 7 DISPLAY HARNESS 106 2183600 4...
Страница 157: ...2 125 8 3 8 BOOM HARNESS 106 2183600 4...
Страница 159: ...2 127 8 4 2 SURVEILLANCE CAMERAS S585L3318001...
Страница 162: ...2 130 8 5 3 FUEL SENDER ASSEMBLY 103S93100001 Performance Float position Full Empty Value of resistance 5 3 2 85 4 2...
Страница 163: ...2 131 8 5 4 ROTARY BRUSH S106L3569000...
Страница 164: ...2 132...
Страница 167: ...2 135 9 3 SENSOR ASSEMBLY 9 3 1 LENGTH METER STANDARD SPECIFICATION S106L3577000 106 2183600 4...
Страница 174: ...2 142 9 7 OUTRIGGER SAFETY DEVICES 9 7 1 OUTRIGGER POSITION DETECTION PARTS 106 1189700...
Страница 175: ...2 143 9 7 2 OUTRIGGER GROUNDING DETECTION PARTS 106 2188000...
Страница 176: ...2 144 9 7 3 OUTRIGGER ROTARY POSITION DETECTION PARTS 106 2187000...
Страница 177: ...2 145 9 8 BOOM STOWING POSITION DETECTION PARTS 106 2183600 4...
Страница 190: ...3 12 3 3 ELECTRICAL WIRING DIAGRAM FOR REMOTE CONTROLLER...
Страница 191: ...3 13 3 4 ELECTRICAL WIRING DIAGRAM FOR REMOTE CONTROLLER...
Страница 193: ...3 15 5 SERVICE LOCATIONS...
Страница 194: ...3 16...
Страница 198: ...4 4 2 ELECTRIC POWER UNIT ASSEMBLY 106 2187300...
Страница 200: ...4 6 4 ELECTRIC LINE ASSEMBLY 106 1190700...
Страница 212: ...5 8 3 FLY JIB 3 1 FLY JIB MAIN BOOM SIDE 106 1192600...
Страница 213: ...5 9 3 2 FLY JIB FLY JIB SIDE 1 2 106 1192700 1 2...
Страница 214: ...5 10 3 3 FLY JIB FLY JIB SIDE 2 2 106 1192700 2 2...
Страница 215: ...5 11 4 FLY JIB HARNESS 4 1 FLY JIB HARNESS 1 3 106 1192800 1 3...
Страница 216: ...5 12 4 2 FLY JIB HARNESS 2 3 106 1192800 2 3...
Страница 217: ...5 13 4 3 FLY JIB HARNESS 3 3 106 1192800 3 3...
Страница 220: ...5 16 5 3 ANGLE DETECTOR FLY JIB MOUNTED 103S9720000...
Страница 223: ...5 19 6 FLY JIB ELECTRICAL CIRCUIT DIAGRAM 106 1178200 2 3...
Страница 228: ...5 24 8 4 WORKING RADIUS LIFTING HEIGHT...
Страница 231: ...6 3 2 SEARCHER HOOK ASSEMBLY 106 2189500...
Страница 237: ...6 9 6 4 WORKING RADIUS LIFTING HEIGHT...
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Страница 240: ...7 2 1 DISMOUNTING AND MOUNTING THE BOOM ASSEMBLY...
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Страница 289: ...T 307 Relevant electric circuits Standard...
Страница 290: ...T 308 Location information Standard...
Страница 291: ...T 309 Relevant electric circuits Fly jib...
Страница 292: ...T 310 Location information Fly jib...
Страница 297: ...T 315 Related electric circuits...
Страница 298: ...T 316 Location...
Страница 315: ...T 333 Related electric circuits Location information...
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