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Mactrap Grease Boss Operational Manual v Feb 2017 

PROBLEM 

CAUSE & SOLUTION 

Excessive water is 
observed in the 
grease collection 
container 

Cycle Settings 

Check the timer cycle settings are not set for too long a period.  The unit should 
not run extensively after the grease and oils have been extracted. (2 hours max 
operation) 

 

Check water flow 

Make sure that the water flow to the unit does not exceed the rated flow and 
that there are no drain line blockages downstream from the unit. 

 

Low level of oil waste 

If only a relatively small amount of oil is present in the wastewater, the 
amount of water that is collected in the oil bin can be more than that of the 
oil.  Adjust the cycle timing so as to reduce the cycle duration. 
 

Check blades are in contact with roller 

Water overflows 
from the unit 

Has the strainer basket been maintained? 

If water overflows from the inlet chamber the basket may need emptying. 
Remove, clean and re-install. 

 

Does the inlet gasket need replacing? 

General overflowing can also result from a worn inlet gasket or a 
blocked outlet pipe.  Replace gasket and clean all possible blockages 
downstream of the unit. 

 

Has sediment been allowed to build up over time? 

Over time, depending on operators control sludge could build up at the bottom 
of the unit and block the path of the flow underneath the outlet baffle. Clean 
as per maintenance instructions. Build up may severely reduce efficiency of unit 
and lead to overflow. 
 

Odour 
Reported 

Has maintenance been carried out? 

Ensure all recommended maintenance is carried out. 
Check backflow prevention from sewer line and vent the outlet. 
Check for scum adhesion especially sour milk froth around the liquid surface 
level, skim off occasionally or use sink shower to rinse inside with warm water. 

Flush occasionally with clear hot water 

 
 
 

Excessive  steam 
comes  out  of  the 
unit 

Siphoning 

This results in a reduced level in the unit caused by the effect o

f “s

iphoning

”. 

 

This occurs in particular installations where the downstream piping of the 
unit is not properly installed.  If this occurs, turn off the unit immediately and 
consult the plumber or the distributor for more advice. 
 

Check the water level 
Do not run dry or empty without refilling with water

 

 

Содержание Grease Boss G25 216

Страница 1: ... MACTRAP Grease Boss with optional pump out unit at outlet end Units are right or left hand inlet flow to suit customer location The above example is left to right flow Supplied and serviced By MACTRAP For more information contact MACTRAP Phone 64 7 549 0414 Mobile 64 274 978 791 Email info mactrap co nz www mactrap co nz Manufactured by MACTRAP Katikati New Zealand ...

Страница 2: ...ts show that over 98 of FOG is removed A PLC controlled heater ensures that grease is kept at a temperature that will not solidify the oils If no fat is used the control does not switch the heater on as oils can normally be collected cold Water with the FOG removed exits from the unit into the waste water system WHERE CAN GREASE BOSS BE USED Where there is no room for an external passive trap or a...

Страница 3: ...ing on power source It is advisable to leave power on to retain integrity of default settings Check correct invert and weir levels herein shown Note Before switching on for the first time lightly coat roller blades with vegetable oil not petroleum based oil to prevent sticking to roller We recommend in sink filters for efficient operation Ensure U bends are installed at each sink or at least pre G...

Страница 4: ...ter Wiper Frame To remove hook the frame off the transverse conduit tube wipe and replace Clean the wipers daily if the unit has high useage Inner wiper This should be removed and cleaned as part of your periodic servicing Note Keeping solids especially coffee grinds onion peel bones utensils and plastics out is important to ensure efficient operation of the extraction process If operating with la...

Страница 5: ...fectively as free flowing fats and oils which can result in effluent readings carried out by some testing laboratories showing higher Mg litre fats and oils readings than specified This problem occurs with all grease trap systems including passive traps We recommend customers carefully check the allowable fats and oil effluent permitted in their specific local authority consent Customers should in...

Страница 6: ...or roller units and if opening electrical cover ATTENTION NEVER TURN ON WHEN EMPTY THE HEATING ELEMENT MAY OVERHEAT UNIT REQUIRES DAILY HOUSEKEEPING BY REMOVING FOG DO NOT LET FAT OR SOLIDS BUILD UP ON HEATING ELEMENT SERVICE CONTRACTS BY APPROVED ENGINEER ARE AVAILABLE AND RECOMMENDED UNIT WILL LOSE EFFICIENCY IF NOT MAINTAINED AS SOLIDS WILL BUILD UP INSIDE THE GREASEBOSS IS DESIGNED TO TRAP AND...

Страница 7: ...at is trapped Make sure the cycles have been correctly set as per instructions The default time is 2am 4am NZ time Heater cycle The tank should heat 15mins approx prior to default start time If the tank does not heat the heater may need inspecting Contact your local Service engineer to check IF water temp 42C during day unit will turn on off regularly in 5minute intervals Roller After heating up 1...

Страница 8: ...sult from a worn inlet gasket or a blocked outlet pipe Replace gasket and clean all possible blockages downstream of the unit Has sediment been allowed to build up over time Over time depending on operators control sludge could build up at the bottom of the unit and block the path of the flow underneath the outlet baffle Clean as per maintenance instructions Build up may severely reduce efficiency...

Страница 9: ...te fat oil and grease collection container old milk bottles are ideal to use and put in refuse Place new container in position Lift the lid and check the blade for built up fat and grease Important When replacing the lid make sure the tab on the lid is over the sensor The machine will not work if the tab and sensor are not touching After replacing the lid press the red button once to reset the mac...

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