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Mactrap Grease Boss Operational Manual v Feb 2017 

TROUBLE SHOOTING 

 

PROBLEM 

CAUSE & SOLUTION 

Not extracting oil 
 
 
Red light is on 
(continuously without 
blinking) 

IS THE POWER ON? 

Check to be sure the power is on and the time control is set correctly. Check 
mains connection. If power is being supplied and there is still no display check 
fuses or contact your supplier. 
 

Check the magnetic switch and wiper are in position 
If the lid has been removed for any reason, press the red button to reset 
the machine. The light will change from continuous to blinking mode 

  

ARE REMOVABLE PARTS CLEANED? 

Remove the lid and clean away any build-up that may be present in 
the wiper blades, collection chute or outlet tray.  Assure that the wiper 
blades are located   properly in place 

with the wiper blades contacting   the 

roller

.  Replace wiper blades when worn.

  The trap contains 240V moving 

parts -  

turn off power before removing wipers or roller

 

 

CHECK THE SKIMMING AND HEATING CYCLES ARE WORKING 

The GREASEBOSS heating and extraction cycles should be set to remove grease 
that is trapped. Make sure the cycles have been correctly set as per 
instructions. The default time is 2am-4am (NZ time) 

   
  (Heater cycle) The tank should heat (15mins approx.) prior to default start time. 
  If the tank does not heat, the heater may need inspecting. Contact your local   
Service engineer to check. IF water temp<42C during day unit will turn on/off 
regularly in 5minute intervals 
 

(Roller) After heating up, (15 or 30 minutes) make sure that the noise of the 
roller turning is heard. If the motor can be heard but the wheels are not 
turning then check the axles and drive couplings that link the motor to the 
roller. If the roller motor does not display 

ON

”, 

the motor must be checked 

by MACTRAP for possible replacement. 

 

MAKE SURE WIPER BLADE ASSEMBLY IS SECURE 

Position wiper blade assembly over the oil chute guide and secure to locator 
plate. Check wiper blades condition as some acids and cleaning liquids may 
cause deterioration over time and therefor new blade may be required. 
 

 

CHECK THE THERMOSTAT IS FUNCTIONING 

Check that the heating is commencing as per default.  
If not a qualified engineer/electrician should check that the thermostat is set at 
55 °C. Maximum with shut down at 85°C. 
If water influent is to hot >65C collection efficiency will be affected. 

 

 

 

 

 

Содержание Grease Boss G25 216

Страница 1: ... MACTRAP Grease Boss with optional pump out unit at outlet end Units are right or left hand inlet flow to suit customer location The above example is left to right flow Supplied and serviced By MACTRAP For more information contact MACTRAP Phone 64 7 549 0414 Mobile 64 274 978 791 Email info mactrap co nz www mactrap co nz Manufactured by MACTRAP Katikati New Zealand ...

Страница 2: ...ts show that over 98 of FOG is removed A PLC controlled heater ensures that grease is kept at a temperature that will not solidify the oils If no fat is used the control does not switch the heater on as oils can normally be collected cold Water with the FOG removed exits from the unit into the waste water system WHERE CAN GREASE BOSS BE USED Where there is no room for an external passive trap or a...

Страница 3: ...ing on power source It is advisable to leave power on to retain integrity of default settings Check correct invert and weir levels herein shown Note Before switching on for the first time lightly coat roller blades with vegetable oil not petroleum based oil to prevent sticking to roller We recommend in sink filters for efficient operation Ensure U bends are installed at each sink or at least pre G...

Страница 4: ...ter Wiper Frame To remove hook the frame off the transverse conduit tube wipe and replace Clean the wipers daily if the unit has high useage Inner wiper This should be removed and cleaned as part of your periodic servicing Note Keeping solids especially coffee grinds onion peel bones utensils and plastics out is important to ensure efficient operation of the extraction process If operating with la...

Страница 5: ...fectively as free flowing fats and oils which can result in effluent readings carried out by some testing laboratories showing higher Mg litre fats and oils readings than specified This problem occurs with all grease trap systems including passive traps We recommend customers carefully check the allowable fats and oil effluent permitted in their specific local authority consent Customers should in...

Страница 6: ...or roller units and if opening electrical cover ATTENTION NEVER TURN ON WHEN EMPTY THE HEATING ELEMENT MAY OVERHEAT UNIT REQUIRES DAILY HOUSEKEEPING BY REMOVING FOG DO NOT LET FAT OR SOLIDS BUILD UP ON HEATING ELEMENT SERVICE CONTRACTS BY APPROVED ENGINEER ARE AVAILABLE AND RECOMMENDED UNIT WILL LOSE EFFICIENCY IF NOT MAINTAINED AS SOLIDS WILL BUILD UP INSIDE THE GREASEBOSS IS DESIGNED TO TRAP AND...

Страница 7: ...at is trapped Make sure the cycles have been correctly set as per instructions The default time is 2am 4am NZ time Heater cycle The tank should heat 15mins approx prior to default start time If the tank does not heat the heater may need inspecting Contact your local Service engineer to check IF water temp 42C during day unit will turn on off regularly in 5minute intervals Roller After heating up 1...

Страница 8: ...sult from a worn inlet gasket or a blocked outlet pipe Replace gasket and clean all possible blockages downstream of the unit Has sediment been allowed to build up over time Over time depending on operators control sludge could build up at the bottom of the unit and block the path of the flow underneath the outlet baffle Clean as per maintenance instructions Build up may severely reduce efficiency...

Страница 9: ...te fat oil and grease collection container old milk bottles are ideal to use and put in refuse Place new container in position Lift the lid and check the blade for built up fat and grease Important When replacing the lid make sure the tab on the lid is over the sensor The machine will not work if the tab and sensor are not touching After replacing the lid press the red button once to reset the mac...

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