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R113

Rotary Disc Header

M205 Compatibility Kit (MD #257188)

Installation Instructions

215276 Revision A

Original Instruction

The Harvesting Specialists.

Содержание R113

Страница 1: ...R113 Rotary Disc Header M205 Compatibility Kit MD 257188 Installation Instructions 215276 Revision A Original Instruction The Harvesting Specialists...

Страница 2: ...on is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the in...

Страница 3: ...his document explains how to install the kit A list of parts included in the kit is provided in 2 Parts List page 4 Installation time This kit takes approximately 1 hour to install Conventions The fol...

Страница 4: ......

Страница 5: ...ts M205 With Quick Couplers 9 3 1 2 Installing Hydraulic Components M205 Without Quick Couplers 11 3 2 Checking Speed Sensor 12 3 2 1 Repositioning Conditioner Drive Speed Sensor Model Year 2018 and L...

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Страница 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Страница 8: ...Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairmen...

Страница 9: ...machine function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before...

Страница 10: ...it 1032938 1 2 3 4 5 6 7 Ref Part Number Description Quantity 1 21763 FASTENER CABLE TIE BLACK 8 2 138344 COUPLER HYDRAULIC 1 3 138345 COUPLER HYDRAULIC 1 4 159635 VALVE RELIEF 75 PSI 1 5 252232 FITTI...

Страница 11: ...d remove the key from the ignition before leaving the operator s seat for any reason IMPORTANT Ensure the R113 SP header is lowered from shipping position For instructions refer to the unloading and a...

Страница 12: ...port B and under the windrower frame Insert pin on hose support C into hole D in windrower frame near left cab forward leg IMPORTANT Route hoses as straight as possible and avoid rub wear points that...

Страница 13: ...ith new 517 kPa 75 psi relief valve MD 159635 B A 1032973 C D E F Figure 3 3 Pressure and Return Hoses 4 Label case drain hose A 5 Find narrow fitting B to identify RETURN hose Remove couplers and elb...

Страница 14: ...9 1033011 A A Figure 3 5 Pressure and Return Steel Lines with Union Fittings If the M205 uses union fittings A instead of quick couplers to connect to the header remove union fittings A from the steel...

Страница 15: ...C MD 138344 onto header RETURN hose D A B D E H G C F 1033016 Figure 3 8 Header Pressure and Return Connections 3 Connect PRESSURE coupler A to inboard steel line coupler B NOTE For reference the oth...

Страница 16: ...l generate excessive heat damaging the drive components and the couplers themselves Couplers B at right are fully mated and couplers C at right are not fully mated 1023554 A B C Figure 3 10 Case Drain...

Страница 17: ...nto header return hose D G A D B E H C F 1033018 Figure 3 12 Header Hydraulic Connections 3 Connect PRESSURE hose with union fitting A to inboard steel line B NOTE For reference the other end of the p...

Страница 18: ...nsor A is installed in bottom hole C as shown reposition the sensor according to the instructions in 3 2 1 Repositioning Conditioner Drive Speed Sensor Model Year 2018 and Later page 13 1032982 A B C...

Страница 19: ...and Later 1 Remove nut A from sensor B 2 Reinstall sensor B into hole C 1032992 A C B A D E Figure 3 17 Gap between Sensor and Pulley 3 Make sure there is a 2 3 mm 1 16 1 8 in gap A between pulley B...

Страница 20: ...1032984 Figure 3 18 Left Driveshield 5 Close left driveshield A For instructions refer to the header operator s manual or technical manual 6 Proceed to 3 3 Installing Electrical Components page 16 INS...

Страница 21: ...with the pulley 2 Loosen hardware D securing sensor angle E to sensor channel G and move sensor A outboard 3 Loosen hardware F securing sensor channel G to the header and then move sensor A upwards 4...

Страница 22: ...onnected from the chassis harness when the header was detached from the windrower 2 Connect adapter harness MD 256650 as follows Connect 8 pin female connector C to chassis harness connector HC 2 A Ro...

Страница 23: ...male connector A to piston pump B Connect 4 pin female connector C to header pump relay harness D Route power wire with terminal F through frame channel hole E and connect to bus bar stud G beside bat...

Страница 24: ...ss or to the piston pump might be reversed For troubleshooting refer to 4 2 Troubleshooting and Harness Schematics page 21 6 Confirm the adapter harness is functional Depending on the cab display modu...

Страница 25: ...The values established for the look up table disc speed versus pump output and PWM current are built around the size volume of the standard motor on the R85 rotary disc header which required 273 L mi...

Страница 26: ......

Страница 27: ...power at left turn signal Check power wire at pin 6 C20E R1 male 29 pin round connector on adaptor harness MD 256650 NOTE To keep constant power while checking for 12V power on the LEFT turn signal c...

Страница 28: ...y or the wires are reversed on the input or output PWM valve control wires NOTE PWM valve control harness MD 256652 has been designed to ensure that correct polarity and circuit integrity is maintaine...

Страница 29: ...APPENDIX Figure 4 1 Schematic PWM Valve Control Harness MD 256652 and R1 to M205 Adapter Harness MD 256650 1033027 215276 23 Revision A...

Страница 30: ......

Страница 31: ...APPENDIX Figure 4 2 Schematic R113 SP Header Harness MD 256586 1027769 1027769 215276 25 Revision A...

Страница 32: ......

Страница 33: ...APPENDIX Figure 4 3 Schematics R113 SP Header Harness MD 256571 1033030 215276 27 Revision A...

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Страница 36: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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