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147762

1

Revision C

Chapter 1:

Safety

1.1

Signal Words

Three signal words,

DANGER

,

WARNING

, and

CAUTION

, are used to alert you to hazardous situations. Two signal words,

IMPORTANT

and

NOTE

, identify non-safety related information. Signal words are selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.

IMPORTANT:

Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.

NOTE:

Provides additional information or advice.

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Содержание M155

Страница 1: ...M155 M155E4 and M205 Self Propelled Windrowers Auxiliary Lighting Harness Repair Kit MD 167693 Installation Instructions 147762 Revision C Original Instruction The harvesting specialists...

Страница 2: ...cation is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to th...

Страница 3: ...s provided in 2 Parts List page 5 Installation time It will take approximately 1 hour to install this kit Conventions The following conventions are followed in this document Right and left are determi...

Страница 4: ...ront cover Added copyright and disclaimer statements Tech Pubs 1 1 Signal Words page 1 Added explanations of IMPORTANT and NOTE Tech Pubs 2 Parts List page 5 Replaced decal MD 167637 with decal MD 167...

Страница 5: ...ords 1 1 2 General Safety 2 Chapter 2 Parts List 5 Chapter 3 Installation Instructions 9 3 1 Installing Auxiliary Lighting Roof Harness 9 3 2 Installing Auxiliary Lighting Chassis Harness 16 3 3 Insta...

Страница 6: ......

Страница 7: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Страница 8: ...glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable...

Страница 9: ...r machine function and or safety It may also shorten machine s life To avoid injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Страница 10: ......

Страница 11: ...147762 5 Revision C Chapter 2 Parts List The following parts are included in this kit...

Страница 12: ...147762 6 Revision C Figure 2 1 Auxiliary Lighting Harness Repair Kit Parts 1029865 A B 1 2 3 4 5 6 7 8 PARTS LIST...

Страница 13: ...05 RUSSIAN 1 5 183567 DECAL FUSE BLK M155E4 ENGLISH 1 6 21763 FASTENER CABLE TIE BLACK 160 MM LONG 4 7 30753 FASTENER CABLE TIE BLACK 305 MM LONG 2 8 167635 TUBE HEAT SHRINK 3 8 X 1 1 4 1 9 183558 HAR...

Страница 14: ......

Страница 15: ...indrower operator s manual or technical manual 1014016 A Figure 3 1 Battery Main Disconnect Switch 3 Turn the battery main disconnect switch A to POWER OFF 3 1 Installing Auxiliary Lighting Roof Harne...

Страница 16: ...wiring connections out of the way to make it easier to feed the new auxiliary lighting roof harness through the cab post 1013919 A B Figure 3 5 Headliner Switch Panels A Left Switch Panel B Right Swit...

Страница 17: ...gure 3 7 Harness and Fish Tape 6 Below the right rear corner post attach the female spade terminal labelled AUX LTS TO AUXILIARY LTS RELAY 30 from the new auxiliary lights roof harness to the fish tap...

Страница 18: ...UXILLARY LTS Relay and Socket 10 In the left headliner switch panel remove the AUXILLARY LTS relay A from its socket B 1014080 A B Figure 3 11 Relay Socket 11 Remove terminal lock A from the relay soc...

Страница 19: ...Socket 14 Push the repair harness wire A into terminal 30 on the relay socket B 1014083 A Figure 3 13 Relay and Socket 15 Reinstall the terminal lock A 1014084 A Figure 3 14 Relay and Socket 16 Press...

Страница 20: ...3 16 Windrower Frame Directly below the Right Rear Cab Post 18 Below the right rear cab post feed the loose end of the new auxiliary lights roof harness through port A on the windrower frame 1013958...

Страница 21: ...A from the connector 1013956 A Figure 3 19 P2C Connector 21 Remove plug A from position 4 on the connector 1018684 A Figure 3 20 Deutsch Pin and P2C Connector 22 In place of the plug insert Deutsch p...

Страница 22: ...mount the fuse holder A of the auxiliary lighting chassis harness MD 183558 in an existing hole inside the right frame rail in between the hole leading to the battery and the battery main disconnect...

Страница 23: ...age 14 C3B remove terminal lock A 1013952 A Figure 3 25 C3B Connector 7 Remove the plug from position 4 A on the connector 1013951 Figure 3 26 Deutsch Socket and C3B Connector 8 In place of the plug i...

Страница 24: ...or with Terminal Lock in Place 9 Reinstall the terminal lock A 1013949 Figure 3 28 Harness Connected to C3B 10 Couple the connector 1013917 A Figure 3 29 Air Filter Pan and Filter 11 Replace the fresh...

Страница 25: ...147762 19 Revision C 1013916 Figure 3 30 Bottom of Right Rear Cab Post 12 Reinsert the corner post seal into the bottom of the right rear cab post INSTALLATION INSTRUCTIONS...

Страница 26: ...134762 in slot F4 1013967 Figure 3 33 M155 M205 English Fuse Box Decal MD 183562 5 The kit includes three fuse box decals Select the one that is appropriate for this machine decals have a model number...

Страница 27: ...e box cover b Place the new decal in position Slowly peel off the backing paper smoothing the decal as it is applied c Prick small air pockets with a pin and smooth out 7 Reinstall the fuse box cover...

Страница 28: ...column c Turn steering wheel counterclockwise to pivot operator s station clockwise 180 until pin engages latch to secure operator s station in new position 1000583 Figure 3 37 Field Light Switch in C...

Страница 29: ...result when swiveling operator s station b Pull up on knob B and hold to release latch C at base of steering column c Turn steering wheel clockwise to pivot operator s station counterclockwise 180 un...

Страница 30: ......

Страница 31: ......

Страница 32: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

Страница 33: ...The harvesting specialists M155E4 Self Propelled Windrower Update Kit MD 167728 Installation Instructions 167730 Revision B Original Instruction...

Страница 34: ...M155E4 Self Propelled Windrower Published in March 2016...

Страница 35: ...n this document Right hand RH and left hand LH are determined from the operator s position facing forward with the windrower in cab forward position Unless otherwise noted use the standard torque valu...

Страница 36: ...List of Revisions Revision A was never published 167730 ii Revision B...

Страница 37: ...or 9 3 2 Installing Traction Drive Test Fittings 12 3 3 Installing Fuse Decal 14 3 4 Replacing Pre cleaner Support 16 3 5 Replacing Fuel and Diesel Exhaust Fluid DEF Display Module 17 3 6 Replacing Di...

Страница 38: ......

Страница 39: ...mminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury...

Страница 40: ...er mask Figure 1 1 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect a...

Страница 41: ...ten the machine s life To avoid bodily injury or death from unexpected startup of machine always shut down the engine and remove the key from ignition before leaving operator s seat for any reason Fig...

Страница 42: ......

Страница 43: ...2 Parts List The following parts are included in this kit 167730 5 Revision B...

Страница 44: ...PARTS LIST Figure 2 1 M155E4 Update Kit MD 167728 167730 6 Revision B...

Страница 45: ...HYD M16X2 4 7 183518 KIT OIL COOLER BYPASS 1 8 167693 KIT HARNESS AUX LTS M155 205 1 1 9 167589 KIT SCREEN CLEANER MOTOR 2 10 167522 KIT CAB SPNSN LIMIT STRAP 1 11 167513 KIT CAB SUSPENSION REAR BUMP...

Страница 46: ......

Страница 47: ...off aspirator assembly C Figure 3 1 Aspirator Duct and Charge Air Cooler CAC Connectors 4 Using an impact gun or air ratchet with 1 2 in socket remove four bolts A and plate B securing aspirator assem...

Страница 48: ...Assembly 7 Adjust new aspirator assembly A within the shroud to achieve minimum 13 32 in 10 mm clearance B between the aspirator A and the engine cooling fan C Figure 3 4 Aspirator Clearance 8 Reinst...

Страница 49: ...the way into connector b Position clamp C snug against bead on CAC tube Insert a 018 in 46 mm feeler gauge into middle coils of clamp and tighten bolt on clamp until coils are snug on gauge Figure 3...

Страница 50: ...the traction drive pump assembly B Figure 3 8 Location of Three Plugs Figure 3 9 Location of One Plug 2 Using a 3 4 in wrench remove one ORB plug A from the traction drive pump assembly NOTE It may be...

Страница 51: ...Thread fitting A into open port Finger tighten then torque to 19 21 ft lbf 26 29 N m 4 Repeat Steps 2 page 12 and 3 page 13 until all four plugs have been replaced Figure 3 11 Traction Drive Pump Ass...

Страница 52: ...latform rearward For instructions refer to windrower operator s manual or technical manual 2 Undo clips A on both sides of the fuse and breaker box 3 Remove fuse box cover B Figure 3 12 Fuse Box 4 Ins...

Страница 53: ...INSTALLATION INSTRUCTIONS 5 Replace fuse cover B on the fuse and breaker box and secure with the clips A 6 Close hood Figure 3 14 Fuse Box 167730 15 Revision B...

Страница 54: ...and washers A securing pre cleaner support B to the hood Retain hardware for reinstallation later 5 Remove pre cleaner support B 6 Install the new pre cleaner support included with the kit using the f...

Страница 55: ...sole by sliding backwards out of console Be careful not to pull on the electrical connector A protruding from the rear of the DEF display module 3 Unplug the electrical connection A on the rear of the...

Страница 56: ...el B Maintain correct orientation of DEF module by noting the position of the electrical connector on the rear Figure 3 21 DEF Module 6 Position the DEF display module C and panel B into windrower con...

Страница 57: ...ed by non combustible absorbent material like sand and then shovelled to a suitable container for disposal If spilled on tank or any surface of the vehicle rinse thoroughly with water as DEF is corros...

Страница 58: ...nk Assembly 9 Pinch shut with clamp or similar means the black and red coolant lines A coming to the DEF head B approximately 6 in 152 mm from head in order to keep engine coolant from draining when h...

Страница 59: ...13 Repeat Step 10 page 20 to Step 12 page 21 for the second coolant line D Figure 3 28 Hoses on DEF Head 14 Loosen the gear clamp A on the blue DEF vent hose B 15 Pull the vent hose B away from DEF h...

Страница 60: ...F head B Figure 3 31 Hoses on DEF Head 19 Disconnect the wiring harness A going to the DEF head B Cover the exposed connectors on the harness with tape to protect from spills NOTE Part of tank made tr...

Страница 61: ...move the tape used to seal the coolant ports and drain the coolant from the DEF head IMPORTANT Take note of the volume of the coolant for refill later Figure 3 34 DEF Assembly 24 Place the new DEF hea...

Страница 62: ...ct fitting onto the correct port on the DEF head B Figure 3 37 DEF Head 27 Reinstall interface hose A by pushing it on the vent port of the new DEF head B Figure 3 38 DEF Head 28 Reinstall the blue ve...

Страница 63: ...emove the cap B from coolant recovery tank A NOTE For coolant specifications refer to the windrower technical manual 33 Add the same volume of coolant that was drained in Step 23 page 23 34 Close the...

Страница 64: ...tion DEF tank cover B on the DEF tank C 38 Apply anti seize compound on bolts A 39 Secure DEF tank cover B with bolts A and torque to 11 13 ft lbf 15 18 N m 40 Close the maintenance platform Figure 3...

Страница 65: ...should be two wires labeled AUXILIARY LTS an orange wire and a red wire The red auxiliary wire is the updated wiring harness 3 If there is no red wire labeled AUXILIARY LTS on the relay then install...

Страница 66: ...S orange wire C from port 30 of the relay socket B with a wire extractor tool such as Delphi pin removal tool MD 134159 or equivalent 8 Seal the AUXILIARY LTS orange wire C with heat shrink material i...

Страница 67: ...he relay A in place 12 Reinstall the left headliner switch panel 13 Verify lighting works correctly Refer to Checking Operation of Lights in Instruction MD 147762 Auxiliary Lighting Harness Repair kit...

Страница 68: ...MD 167693 Auxiliary Light Harness Kit2 MD 167589 Screen Cleaner Motor Kit MD 167522 Cab SPNSN Limit Strap Kit MD 167513 Cab Suspension Rear Bumper Kit 2 Some model year 2015 units may have this kit al...

Страница 69: ......

Страница 70: ...04 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 1...

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