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215627

106

Revision A

Figure 5.83: Left Cab-Forward Platform

Push latch (A) to unlock platform (B).

Figure 5.84: Left Cab-Forward Platform

Pull platform (A) towards the cab until it stops and the latch
is engaged.

If necessary, calibrate both the knife drive and header position sensors on the windrower. Calibrate both the knife
drive and header position sensors whenever you are:

•

Attaching the header to the windrower for the first time

•

Changing the speed sensor or hydraulic drive motor on the header

•

Changing the header drive pump associated with the knife drive, Harvest Performance Tracker (HPT), or the master
controller on the windrower

For instructions, refer to

5.7.1 Calibrating the Knife Drive on the Harvest Performance Tracker Display, page 139

and

5.7.2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display, page 142

ATTACHING HEADERS TO WINDROWER

Содержание M1240

Страница 1: ...M1240 Windrower Unloading and Assembly Instructions North America 215627 Revision A Original Instruction The Harvesting Specialists...

Страница 2: ...on in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied wi...

Страница 3: ...hen they are facing the drive wheels and engine forward when looking at the engine This manual uses the terms right cab forward left cab forward right engine forward and left engine forward when refer...

Страница 4: ...opic Technical Publications 4 2 9 Checking the Radio and Activating the Bluetooth Feature page 71 Updated images and radio setup instructions ECN 61285 5 1 2 Connecting A40DX Auger Electrical and Hydr...

Страница 5: ...g Anti Shimmy Dampeners 24 3 6 Installing Windshield Access Step 28 3 7 Positioning Mirror Arms 29 3 8 Installing Slow Moving Vehicle Signs 30 3 9 Replacing Speed Identification Symbol Decal US Only 3...

Страница 6: ...al Steps 74 Chapter 5 Attaching Headers to Windrower 75 5 1 A40DX Auger Header 75 5 1 1 Attaching A40DX Auger Header 75 5 1 2 Connecting A40DX Auger Electrical and Hydraulics 80 5 2 D1X or D1XL Series...

Страница 7: ...nsors on the Harvest Performance Tracker Display 142 Chapter 6 Reference 145 6 1 Lubricants Fluids and System Capacities 145 6 2 Fuel Specifications 147 6 3 Torque Specifications 148 6 3 1 Metric Bolt...

Страница 8: ......

Страница 9: ...delines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could resu...

Страница 10: ...y gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear suita...

Страница 11: ...tionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from...

Страница 12: ...sure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape a...

Страница 13: ...it with cool clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and wat...

Страница 14: ...peration performed on the machine IMPORTANT Ensure that the windrower is parked on a level surface the ignition is turned off and the key is removed before disconnecting anything The following items n...

Страница 15: ...s insert the end of a small 3 6 mm 1 8 1 4 in blade screwdriver into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away...

Страница 16: ...nectors A Two round connectors C1 and C2 Location Under the cab Figure 1 18 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under the cab at the base of the left cab pos...

Страница 17: ...Location Under the center of the frame just behind the front cross member IMPORTANT To connect the circular Deutsch connectors without bending the pins fully align the plug with the receptacle before...

Страница 18: ...cedure in the Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket...

Страница 19: ...OT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensi...

Страница 20: ...d take extra precautions before operating the controls They are usually yellow Figure 1 23 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are missin...

Страница 21: ...the trailer onto level ground and block the trailer wheels 2 Set the forklift forks to the widest possible setting Figure 2 1 Windrower on Trailer CAUTION Ensure that the forks do NOT contact fuel tan...

Страница 22: ...14 Revision A 9 In case of shipping damage or missing parts confirm that the serial number matches the shipping manifest then contact MacDon immediately with any damage or shortage claims UNLOADING WI...

Страница 23: ...eps allows safe and easy access to the cab The drive wheel lug nuts are stored in the cab Figure 3 1 Left Step Shipping Position 1 Locate the left steps Remove stop bolt A and discard it 2 Loosen pivo...

Страница 24: ...215627 16 Revision A Figure 3 3 Storage Compartment 6 Retrieve the bag containing the drive wheel nuts from storage compartment A behind the training seat ASSEMBLING WINDROWER...

Страница 25: ...d to Frame 3 Remove banding and blocking A securing the walking beam to the frame 4 Retrieve the caster wheel assemblies Figure 3 6 Lifting Windrower 5 Using a forklift approach the windrower from the...

Страница 26: ...sembly B to a suitable lifting device 11 Tilt walking beam C and maneuver caster assembly B so that spindle D can be installed onto walking beam C Figure 3 9 Caster Arm 12 Install flat washer A onto t...

Страница 27: ...the windrower approximately 130 cm 51 in B off of the ground or enough so that left cab forward drive wheel assembly A can be positioned as shown Place stand C under the windrower frame 2 Clean the mo...

Страница 28: ...el nuts 7 Torque the drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence shown IMPORTANT Use only manufacturer specified lug nuts MD 205397 Figure 3 13 Tightening Sequence Twelve Bolt...

Страница 29: ...of the windrower Place stand A or equivalent to support the front of the windrower so that right drive wheel B remains off of the ground 2 Slowly lower the windrower onto stand A 3 Place pallet jack...

Страница 30: ...of the fuel tank Instructions are included with the tool NOTE Removing the pins will be difficult if the right leg is bearing any of the wheel s weight 7 Remove the second pin Figure 3 18 Right Leg R...

Страница 31: ...0 Secure the pins with bolts washers and nuts A Torque the nuts to 136 Nm 100 lbf ft 11 Lower the pallet jack and remove it from the work area 12 Support the windrower with a forklift remove the stand...

Страница 32: ...gure 3 21 Windrower Supported 1 Lift the windrower with a forklift to take most of the weight off of the casters Figure 3 22 Walking Beam Hardware 2 Remove four bolts and washers A shock support brack...

Страница 33: ...l bolts and washers A in the outboard side of the walking beam Do NOT fully tighten the hardware yet NOTE Depending on the walking beam s position the outboard bolts may need to be installed first 7 R...

Страница 34: ...e 12 If the windrower already has casters installed a Remove retaining ring A b Remove and discard yellow spacer B c Retrieve the key and the arm from the toolbox d Install key and arm D Secure the ar...

Страница 35: ...e rod ends of the anti shimmy dampeners to the arm with M16 x 90 flange head bolt A and three hardened washers B NOTE Washers B are stamped with L9 17 Torque bolt A to 244 Nm 180 lbf ft 18 Install jam...

Страница 36: ...and railing 2 Retrieve three self tapping screws from a bag in the toolbox NOTE Use the ignition key to unlock the toolbox compartment Figure 3 33 Windshield Access Step Installed 3 Position step A on...

Страница 37: ...or arms Figure 3 35 Mirror Arm in Working Position 4 Tighten retaining nut A to 39 Nm 29 lbf ft 5 Tighten pivot nut B to 26 Nm 19 lbf ft Figure 3 36 Roof Harness and Mirror Harness Secured 6 To preven...

Страница 38: ...3 37 SMV Sign Installed on Mirror Light Support Right Cab Forward Side 2 Position sign A on existing bracket B as shown on the right cab forward side mirror light support and secure it with two M6 x...

Страница 39: ...tended for use in the United States of America Figure 3 39 SIS Decal US Only 1 Locate the existing speed identification symbol SIS decal bracket on the left mirror lighting arm 2 Wipe the existing dec...

Страница 40: ...ntimed Transport 1 1 B6047 D135XL 10 6 m 35 ft single reel double knife untimed Transport upper cross auger vertical knives 1 2 B6047 D135XL 10 6 m 35 ft double reel double knife untimed Base 1 1 0 D1...

Страница 41: ...ard side of the windrower 4 Grasp louver B and lift the hood to open it Figure 3 41 Rear Light Bezel Attached to Windrower 5 Remove eight hex flange bolts A 6 Gently pull light bezel assembly B so tha...

Страница 42: ...ght bracket when installing the weights 10 Install weights A from the outboard side of the windrower sliding them to the middle of the bracket on the walking beam 11 Install retaining bracket B on eac...

Страница 43: ...lug P215 to the back of red tail brake light E 15 Loosely attach left bezel A to the frame with four hex flange bolts B 16 Repeat Step 14 page 35 and Step 15 page 35 attaching plug P210 at right bezel...

Страница 44: ...A Figure 3 49 Engine Compartment 19 Grasp the hood by louver A and lower it until the hood engages the latch NOTE To ensure the hood has latched securely make sure that the latch lever is not tilted A...

Страница 45: ...he engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 2 Wipe the grease fitting with a clean clot...

Страница 46: ...re delivering the windrower Be sure to leave a small blob of grease on top of each fitting to prevent contamination Figure 3 50 Lubrication Points A Top Link Two Places Both Sides B Caster Pivot Both...

Страница 47: ...o the positive terminal of the battery and the battery ground cable to the negative terminal of the battery Reversed polarity in the battery or alternator may result in permanent damage to the electri...

Страница 48: ...drower frame Lift up on the cab end of the cover until it is secured by retaining tab B on the frame 8 Grasp the hood by louver C and lower it until the hood engages the latch IMPORTANT To ensure that...

Страница 49: ...mpleting Predelivery Checklist The predelivery checklist contains all the features of the machine that require inspection Perform the final checks and adjustments listed on the following pages and on...

Страница 50: ...n frame near the walking beam as shown Figure 4 3 Engine Serial Number Location M1170 Shown M1240 Similar Engine serial number plate A is located on top of the engine cylinder head cover as shown 4 1...

Страница 51: ...igure 4 6 Engine Oil Dipstick Location 1 Locate the engine oil dipstick on the right side of the windrower Remove dipstick A by turning it counterclockwise to unlock it 2 Wipe the dipstick clean and r...

Страница 52: ...the desired level For oil specifications refer to 6 1 Lubricants Fluids and System Capacities page 145 IMPORTANT Do NOT overfill the reservoir with engine oil Running the engine with excess oil in the...

Страница 53: ...ydraulic Oil Filler Neck and Breather Tube 3 If the oil level is too low refer to 6 1 Lubricants Fluids and System Capacities page 145 for oil specifications and add oil as follows IMPORTANT Clean the...

Страница 54: ...needed 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until tight 5 Dispose of the fuel in a safe manner 4 1 6 Checking Engine Coolant Level Coolant is cycled through the engine to help redu...

Страница 55: ...correct to maximize the service life of the gearbox components Figure 4 15 Gearbox Lubricant Dipstick 1 Remove dipstick A and check the lubricant level Figure 4 16 Bottom End of Dipstick 2 If the lubr...

Страница 56: ...the machine This machine has safety devices which allow the engine to start only when the ground speed lever GSL is in PARK the steering wheel is locked in the PARK position and the HEADER ENGAGE swit...

Страница 57: ...rn button Hazards button Field lights button Clearance lights button Road lights button High beam button Figure 4 18 Engine Exhaust 1 Before starting the engine ensure that engine exhaust pipe A is no...

Страница 58: ...cur 5 Fasten the seat belt 6 Push HEADER ENGAGE switch B to ensure it is in the OFF position Figure 4 21 Console and HPT Run Screen 7 Turn IGNITION switch A to the ON position HPT display B will light...

Страница 59: ...to stop flashing before attempting to crank the engine again If the engine still does not start refer to the windrower operator s manual Figure 4 23 HPT No Header Screen NOTE If you attempt to start...

Страница 60: ...gine Fill the fuel tank Replace the fuel filter Check for blocked or damaged fuel lines Old fuel in the fuel tank Drain the fuel tank Refill the fuel tank with fresh fuel Water dirt or air in the fuel...

Страница 61: ...HEADER ENGAGE switch Try starting the engine to confirm that the HPT displays DISENGAGE HEADER If the engine turns over the safety system requires adjustment Refer to the windrower s technical manual...

Страница 62: ...on the ground the ground speed lever GSL in the PARK position and the steering wheel in the locked position centered To confirm that the parking brake is engaged wait for the HPT to beep and display...

Страница 63: ...uid may still be under pressure 4 Remove check plug B The lubricant should be visible through the port Some lubricant may leak from the port 5 Reinstall check plug B and torque it to 7 5 Nm 6 lbf ft 6...

Страница 64: ...e 2 Bar 200 29 D135XL single reel 10 7 m 35 ft double knife untimed Base 2 Turf 241 35 D135XL single reel 10 7 m 35 ft double knife untimed Transport 2 Bar 241 35 D135XL single reel 10 7 m 35 ft doubl...

Страница 65: ...2 Turf 241 35 D145XL double reel 13 7 m 45 ft double knife untimed Transport 3 Bar 262 38 D145XL double reel 13 7 m 45 ft double knife untimed Transport 3 Turf 241 35 D145XL double reel 13 7 m 45 ft d...

Страница 66: ...PT correctly recognizes whether or not a header is attached to the windrower and check that the cab lights automatically turn off when the operator leaves the cab DANGER To avoid bodily injury or deat...

Страница 67: ...s and egress light shut off after 3 minutes 4 2 2 Checking Harvest Performance Tracker Display Gauges The Harvest Performance Tracker HPT display shows the windrower s performance gauges Ensure that t...

Страница 68: ...tion or a menu item The scroll and select functions are also duplicated on the ground speed lever GSL controls Unless otherwise specified these two buttons will always perform the same function When t...

Страница 69: ...screen Setting Language and Units of Measurement The language and unit of measurement options can be set in the Harvest Performance Tracker s HPT SETTINGS menu Figure 4 37 Language and Units 1 Navigat...

Страница 70: ...TINGS menu Figure 4 38 Time and Date 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob For instructions refer to Navigating the Harvest Performance Tracker page 60 2 Scroll to SC...

Страница 71: ...operator s console will also cause the WINDROWER SETTINGS menu to appear Figure 4 41 Tire Selection 4 Scroll to highlight appropriate tire size A and select it The new selection will be displayed with...

Страница 72: ...onditioning Mode The selective catalytic regeneration SCR system is part of the exhaust aftertreatment system The SCR conditioning process can activate any time the windrower is running so long as the...

Страница 73: ...y 5 menu button A next to EXHAUST AFTERTREATMENT icon B Figure 4 45 HPT Display 3 To turn off SCR conditioning inhibit mode press soft key 5 menu button A next to INHIBIT SCR CONDITIONING icon B and h...

Страница 74: ...over the lights should be removed and all parts of the exterior lighting system should be checked for functionality Figure 4 46 Field Lights 1 For models with LED lighting Remove the plastic film from...

Страница 75: ...ights B and rear red tail brake lights C are functioning 6 Press HIGH LOW switch D and check lights B 7 Press TURN SIGNAL switches E on the console and check amber lights F 8 Press HAZARD LIGHT switch...

Страница 76: ...h A and check that front road lights B and rear red tail brake lights C are functioning 12 Press HIGH LOW switch D and check lights B 13 Press TURN SIGNAL switches E on the console and check amber lig...

Страница 77: ...mber beacons B are functioning 17 Press BEACH switch A to shut off the beacons 4 2 6 Checking Horn The horn is a safety device for notifying other people of the windrower s presence Figure 4 50 Horn B...

Страница 78: ...ht turns on 5 Push the LIGHT switch to DOOR position C Confirm that the light is off 6 Open the door and check that the light turns on Leave the door open 7 Push switch A to OFF position D Confirm tha...

Страница 79: ...EMPERATURE CONTROL switch B until warm air flows through the cab vents 4 Press BLUE TEMPERATURE CONTROL switch C until cool air enters the cab 5 Press FAN SPEED switch D or and note any change in airf...

Страница 80: ...t a USB storage device to the unit The radio will automatically switch modes and begin playback after the media is successfully loaded Figure 4 57 Bluetooth Radio 2 To activate the Bluetooth feature a...

Страница 81: ...ation and maintenance Figure 4 58 Manual Storage Case Manuals are stored in one of the manual storage cases A behind the operator s seat Figure 4 59 Manuals and Quick Card 1 Ensure that the following...

Страница 82: ...Mounting Kit 2 If the optional GPS kit is included locate the GPS mount parts bag with label A inside the cab Install the GPS mount according to the instructions included with the EZ Pilot or Autopilo...

Страница 83: ...of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 5 1 Header Support 1 Remove hairpin A from pin B and remove the pin...

Страница 84: ...the float Figure 5 5 GSL 7 Press HEADER DOWN switch A on the ground speed lever GSL to fully retract the header lift cylinders 8 If the hydraulic center link self alignment kit is installed press REE...

Страница 85: ...alignment kit is installed adjust the position of center link cylinder A with the switches on the GSL until hook B is above the header attachment pin 12 If the hydraulic center link self alignment kit...

Страница 86: ...Safety Prop Lever 18 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop onto the cylinder...

Страница 87: ...p Lever 23 Disengage the safety props on both lift cylinders as follows a Turn lever A away from the header to raise the safety prop until the lever locks into the vertical position b Repeat the previ...

Страница 88: ...ight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the float setting 29 Shut down the engine and remove the key from the ignition 30 Grasp one end...

Страница 89: ...ps and the latch engages Figure 5 18 Hydraulic Hoses in Storage Position 3 Retrieve hydraulic multicouplers A and electrical harness B from the header 4 Route the hose harness bundle toward the windro...

Страница 90: ...ceptacle and rotate handle F away from the windrower 10 Open cover G and position multicoupler H onto the receptacle Align the pins in the coupler with the slots in the handle and rotate the handle to...

Страница 91: ...eceptacle A and connect the electrical harness from the header Figure 5 23 Left Cab Forward Platform 13 Push latch A to unlock platform B Figure 5 24 Left Cab Forward Platform 14 Pull platform A towar...

Страница 92: ...the ignition before leaving the operator s seat for any reason If not installed attach the draper header support supplied with the header to the windrower lift linkage as follows 1 Shut down the engi...

Страница 93: ...rts must be installed onto the windrower lift linkage before starting this procedure For instructions refer to 5 2 1 Attaching Draper Header Supports page 84 Figure 5 27 Forming Shield bracket R1 Seri...

Страница 94: ...this step on the opposite header leg DANGER Check to be sure all bystanders have cleared the area 5 Start the engine Figure 5 31 Header Float Springs 6 If you are lowering the header lift legs WITH a...

Страница 95: ...it Figure 5 33 HPT Display 9 On the FLOAT ADJUST page press soft key 3 A to remove the float Figure 5 34 GSL Switches A Reel Down B Reel Up C Header Tilt Down D Header Tilt Up E Header Down F Header...

Страница 96: ...move the key from the ignition Manually push hook release C down after the hook engages the header pin c Lower center link A onto the header with the REEL DOWN switch on the GSL until the center link...

Страница 97: ...Lever 17 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop onto the cylinder b Repeat the...

Страница 98: ...r NOTE If the safety prop will NOT disengage raise the header to release the prop Figure 5 42 GSL DANGER Check to be sure all bystanders have cleared the area 21 Start the engine and press HEADER DOWN...

Страница 99: ...th ends 28 Proceed to 5 2 3 Connecting D1X or D1XL Series Draper Header Hydraulics page 91 5 2 3 Connecting D1X or D1XL Series Draper Header Hydraulics Connecting the D1X or D1XL hydraulics to the win...

Страница 100: ...ose management system 7 Push knob B on the hydraulic receptacle and pull handle C fully away from the windrower 8 Open cover D and position the coupler onto the receptacle Align the pins in the couple...

Страница 101: ...13 Open cover D and position the coupler onto the receptacle Align the pins in the coupler with the slots in handle C and push the handle toward the windrower so that the coupler locks onto the recept...

Страница 102: ...e 5 52 Hydraulic Multicouplers and Hose Routing 16 Ensure that the hydraulic hose routing is as straight as possible IMPORTANT Straight routing will prevent abrasion damage to the hydraulic hoses ATTA...

Страница 103: ...h rubber strap D to straight pin C at the rear of the windrower leg Secure it with washer B and lynch pin A 3 Repeat Step 1 page 95 to Step 2 page 95 at the opposite side of the forming shield 5 3 2 A...

Страница 104: ...igh enough that it does not contact the header as the windrower approaches the header Figure 5 56 Header Support 3 Remove hairpin A from clevis pin B and remove the pin from header support C Repeat th...

Страница 105: ...at if the header float has been removed the icon displays Resume Float Figure 5 60 GSL A Reel Down B Reel Up C Header Tilt Down D Header Tilt Up E Header Down F Header Up 9 Press HEADER DOWN switch E...

Страница 106: ...er the hook engages the header pin c Lower center link A onto the header with the REEL DOWN switch on the GSL until the center link locks into position and hook release C is down d Check that the cent...

Страница 107: ...ion Figure 5 65 Safety Prop Lever 17 Engage the safety props on both lift cylinders as follows a Pull lever A toward you to release it and then rotate it toward the header to lower the safety prop ont...

Страница 108: ...Figure 5 68 GSL 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Shut down the engine and remove the key from the ignition Figure 5 69 HPT Display 22 If you...

Страница 109: ...it The procedure for connecting the R113 s hydraulic connections to the windrower depends on the windrower s configuration Auger rotary disc draper header ready windrowers are equipped with a set of h...

Страница 110: ...the multicoupler bracket without contacting it To adjust the slack in the hose loosen the clamps below pin B adjust the hoses then retighten the hose holder Figure 5 73 Header Hydraulics Configuration...

Страница 111: ...ulic connections needed to pair with an auger rotary disc or a draper header Figure 5 76 Couplers Auger Rotary Draper Header Ready Configuration with Case Drain Kit Installed 1 Ensure that hose A is d...

Страница 112: ...w Pressure Case Drain kit MD B6698 has been installed IMPORTANT Do NOT connect the case drain coupler to other 1 2 in flat faced coupler E d Connect the electrical harness to receptacle D Figure 5 79...

Страница 113: ...e 5 81 Rotary Disc Header Hose Bundle 1 Remove the existing quick couplers and elbow fittings if they are installed from header hydraulic pressure hose A and return hose B Do NOT remove the fittings f...

Страница 114: ...der position sensors whenever you are Attaching the header to the windrower for the first time Changing the speed sensor or hydraulic drive motor on the header Changing the header drive pump associate...

Страница 115: ...85 Hard Plumbed Connections Rotary Disc Ready Windrower 1 Remove extension fittings and elbows A from the rotary disc header s hydraulic pressure and return connections Figure 5 86 Hydraulic Quick Co...

Страница 116: ...ure that the case drain hose is connected to port C NOT port E d Connect the header s electrical harness to receptacle D Figure 5 89 Left Cab Forward Platform 6 Push latch A to unlock platform B Figur...

Страница 117: ...ance Tracker HPT or the master controller on the windrower For instructions refer to 5 7 1 Calibrating the Knife Drive on the Harvest Performance Tracker Display page 139 and 5 7 2 Calibrating Header...

Страница 118: ...h rubber strap D to straight pin C at the rear of the windrower leg Secure it with washer B and lynch pin A 3 Repeat Step 1 page 110 to Step 2 page 110 at the opposite side of the forming shield 5 4 2...

Страница 119: ...es the header Figure 5 94 Header Support 3 Remove hairpin A from clevis pin B and remove the pin from header support C on both sides of the header 4 Start the engine Figure 5 95 Header Support 5 Lift...

Страница 120: ...der lift legs without a header or a weight box attached to the windrower ensure that the tension on the float springs is fully released in order to prevent damage to the header lift linkages Figure 5...

Страница 121: ...l the feet engage the supports and the header is nudged forward 14 Ensure that feet A are properly engaged in supports B Figure 5 101 Hydraulic Center Link 15 Windrowers equipped with the self alignin...

Страница 122: ...ng mechanism to function If the hook release is open in the up position manually push it down after the hook engages the pin d Check that center link A is locked onto the header by pulling upward on r...

Страница 123: ...the rod Figure 5 105 Header Support 20 Install clevis pin A through the support and windrower lift arm and secure it with hairpin B Repeat this step for the opposite side of the header IMPORTANT Ensu...

Страница 124: ...he following a Press rotary scroll knob A on the Harvest Performance Tracker HPT to highlight the QuickMenu options b Rotate scroll knob A to highlight Header Float icon B and press the scroll knob to...

Страница 125: ...m A toward the walking beam until it stops and the latch engages Figure 5 111 Header Hydraulics Configurations Auger Rotary Disc Draper Ready Proceed with the steps relevant to your windrower configur...

Страница 126: ...c system use a clean rag to remove dirt and moisture from all fixed and movable hydraulic couplers Figure 5 114 Hose Support Attachment 1 Retrieve hydraulic hoses A from the header and route the hose...

Страница 127: ...Figure 5 116 Header Hydraulic Fittings 4 Connect the hydraulic fittings to the hydraulic hoses as follows NOTE The two quick couplers and two elbow fittings are supplied in the Quick Coupler kit MD B6...

Страница 128: ...onal four hoses supplied with the grass seed version of the header as follows a Connect the hose with the green cable tie with female quick coupler A to coupler B on the windrower frame b Connect the...

Страница 129: ...apter harness B 9 If you are connecting the standard configuration R2 header equipped with the optional electric baffle control kit Connect electric baffle control harness C to adapter harness D 10 If...

Страница 130: ...nsors whenever you are Attaching the header to the windrower for the first time Changing the speed sensor or hydraulic drive motor on the header Changing the header drive pump associated with the knif...

Страница 131: ...enough slack to pass by the multicoupler bracket without contacting it To adjust the slack in the hoses loosen the clamps below pin B adjust the hoses then retighten the hose holder Figure 5 125 Hard...

Страница 132: ...rass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NOTE The oth...

Страница 133: ...ic baffle control kit Connect electric baffle control harness C to adapter harness D 8 If you are connecting an R2 header configured for grass seed harvesting Connect actuator harness C to adapter har...

Страница 134: ...ay page 139 and 5 7 2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display page 142 Rotary Disc Only Configuration Quick Coupler Connections The rotary disc configuration all...

Страница 135: ...to disc return hose E Figure 5 134 Hydraulics and Electrical Rotary Disc Configuration with Quick Couplers Installed 4 Connect the header s hydraulic hoses to the windrower as follows a Connect disc p...

Страница 136: ...he grass seed module s drum on the right side of the header b Remove the plug not shown from drive manifold port CP2 Install 45 fitting B in port CP2 Connect hose D red cable tie to fitting B NOTE The...

Страница 137: ...ed 13 Tighten all the cables along the harness 14 If necessary calibrate both the knife drive and header position sensors on the windrower Calibrate both the knife drive and header position sensors wh...

Страница 138: ...jury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 5 139 Header Support 1 Remove...

Страница 139: ...ve the header float NOTE If the header float is active the icon at soft key 3 will say REMOVE FLOAT if the header float has been removed then the icon will say RESUME FLOAT Figure 5 143 GSL A Reel Dow...

Страница 140: ...eader with the REEL DOWN switch on GSL until it locks into position When this happens hook release C will be in the down position Refer to Figure 5 143 page 131 for an illustration of the GSL controls...

Страница 141: ...od Figure 5 148 Header Support 18 Install clevis pin A through the support and foot and secure it with hairpin B Repeat this step to install the clevis pin on the opposite side of the header IMPORTANT...

Страница 142: ...nd press the knob when you are finished NOTE Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 for best...

Страница 143: ...the underside of the windrower frame IMPORTANT Route the hoses as straight as possible To prevent damage to hoses from abrasion ensure that the hoses are not in contact with rub or wear points 4 Inser...

Страница 144: ...E Ensure that the hydraulic hoses have sufficient slack to clear the multicoupler without coming into contact with it If necessary increase the slack in the hoses by loosening the hose holder at the w...

Страница 145: ...A Figure 5 158 Left Cab Forward Platform 8 Push latch A to unlock platform B Figure 5 159 Left Cab Forward Platform 9 Pull platform A towards the cab until it stops and the latch is engaged ATTACHING...

Страница 146: ...60 2 Scroll to SET UP HEADER option A and press the scroll knob to select it NOTE The settings displayed will vary depending on the type of header attached to the windrower 3 Scroll to highlight the a...

Страница 147: ...nife Drive on the Harvest Performance Tracker Display When a header is attached to a windrower the Harvest Performance Tracker HPT will recognize the header ID and configure the windrower accordingly...

Страница 148: ...shortcut button on the operator s console will also open the WINDROWER SETTINGS menu Figure 5 163 Calibration Selection Screen 7 In the Calibration Selection screen scroll to KNIFE DRIVE A and press...

Страница 149: ...e press PLAY icon A on the screen to continue with Stage 2 of the calibration process NOTE Knife drive calibration consists of nine stages Figure 5 167 Calibration Page 12 Press the PLAY icon to begin...

Страница 150: ...nnectors for an intermittent connection Replace the sensor 5 7 2 Calibrating Header Position Sensors on the Harvest Performance Tracker Display The header position sensors need to be recalibrated when...

Страница 151: ...een scroll to POSITION SENSORS A and press SELECT Figure 5 172 Calibration Screen NOTE Pressing X icon A on the screen or pressing the HOME BACK or any GSL button buttons not shown at any time during...

Страница 152: ...LOAT setting or press HOME or BACK button not shown to exit NOTE The engine speed returns to the speed prior to calibration when stage two calibration is complete Figure 5 175 Sample of Failed Calibra...

Страница 153: ...refer to 6 2 Fuel Specifications page 147 for more information 518 liters 137 U S gallons Hydraulic oil Hydraulic reservoir Single grade transmission hydraulic fluid THF Recommend Viscosity 60 1 cSt...

Страница 154: ...to a fleet study run at or above 60 load capacity Protects the cooling system metals cast iron aluminum alloys and copper alloys such as brass from corrosion The additive package must be part of one o...

Страница 155: ...poor quality or problems exist which are particular to certain operations additives can be used however the engine manufacturer recommends consultation with the fuel supplier or engine manufacturer be...

Страница 156: ...tiply the torque applied to regular nuts by f 0 65 Self tapping screws Use the standard torque values when installing self tapping screws Do NOT install self tapping screws on structural or otherwise...

Страница 157: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 6 3 Bolt Grades Table 6 5 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal S...

Страница 158: ...22 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 6 3 2 Metric Bolt Specifications Bolting into Cast Aluminum Torque values shown in following tables are valid for non greased or non oiled...

Страница 159: ...ring A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oil to O ring A Figure 6 7 Hydraulic Fitting 5 Install fitting B into the port until backup washer D and O ring A con...

Страница 160: ...20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 22...

Страница 161: ...heck the final condition of the fitting Table 6 9 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value9 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 1...

Страница 162: ...plicable hold the hex flange on fitting body E to prevent the rotation of the fitting body and the hose when tightening fitting nut D 6 Use three wrenches when assembling unions or joining two hoses t...

Страница 163: ...s are shown in Table 6 11 page 155 Make sure that the tube end of a shaped connector typically 45 or 90 is aligned to receive the incoming tube or hose assembly Always finish the alignment of the fitt...

Страница 164: ...er m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non S...

Страница 165: ...lso called AdBlue in Europe and AUS 32 in Australia DEF supply module Pump that supplies diesel exhaust fluid through system DM Dosing module DK Double knife DKD Double knife drive DOC Diesel oxidatio...

Страница 166: ...ive by the European Union to restrict use of certain hazardous substances such as hexavalent chromium used in some yellow zinc platings rpm Revolutions per minute SAE Society of Automotive Engineers S...

Страница 167: ...nd foreign material drain and clean as necessary and add fuel 4 1 5 Checking Fuel Separator page 46 Check gearbox lubricant level 4 1 7 Checking Engine Gearbox Lubricant Level and Adding Lubricant pag...

Страница 168: ...er s Predelivery Checklist if applicable Check that manuals are in the windrower manual case 4 3 Checking Manuals page 73 Remove plastic coverings and windshield decal from cab interior 4 4 Performing...

Страница 169: ......

Страница 170: ...CUSTOMERS MacDon com DEALERS Portal MacDon com Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada...

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