background image

PR

OD

UC

T S

ER

IES

FLU

ID C

ON

NE

CTIO

N T

YP

E

LIQ

UID

 SE

CTIO

N

DIAPHR

AGM

VA

LV

E/B

AL

L

VA

LV

E S

EA

T

O-R

IN

GS

SP

EC

IAL

 (O

TH

ER

)

SP

EC

IAL

 (P

OR

TIN

G)

AIR

 SE

CTIO

N

SP

EC

IAL

 (H

AR

DW

AR

E, 

MU

FF

LE

R)

I  

-

 

2

 

3

 

10

FLUID CONNECTION TYPE

F = ANSI / DIN FLANGE 

AIR SECTION

P = Polypropylene Intermediate-Pneumatic Shift 

LIQUID SECTION

K = PVDF
P = Polypropylene

DIAPHRAGMS

G = Geolast

®

S = Santoprene

®

T = PTFE with Santoprene

®

 Backup

V = Viton

®

/FKM

VALVE/BALL

G = Geolast

®

S = Santoprene

®

T = PTFE  

V = Viton

®

/FKM

SPECIAL OPTION (HARDWARE MUFFLER, 

LUG)

7 = Stainless Steel Hardware, Standard Muffler

8 = Stainless Steel Hardware, Premium Muffler
B = PTFE Coated Stainless Steel Hardware, Stan -

dard Muffler

C = PTFE Coated Stainless Steel Hardware, Pre -

mium Muffler

F = Stainless Steel Hardware, Standard Muffler, 

Grounding Lug Installed

G = Stainless Steel Hardware, Premium Muffler, 

Grounding Lug Installed

H = PTFE Coated Stainless Steel Hardware, Stan -

dard Muffler, Grounding Lug Installed

I = PTFE Coated Stainless Steel Hardware, Premium 

Muffler, Grounding Lug Installed

Note: Equipment must be grounded to acheive 

ATEX rating. It is recommended to configure 

the pump with a grounding lug option for ATEX 

applications. 

SPECIAL OPTION (OTHER)

0 = Standard

1 = Cycle Counter Valve
A = Grease Free (No lubrication assembly)

SIZ

E

WET END REPAIR KIT 

Wet end kits are available and  

consist of diaphragms, (back-up 

diaphragms if required), balls, 

seats and seat O-Rings.  

See matrix below.

1

2

6

7

8

9

10

Bold indicates recommended options

AIR END REPAIR KIT

Air end repair kit contains pilot 

sleeve assembly and main air valve.

DIAPHR

AGM

VA

LV

E/B

AL

L

VA

LV

E S

EA

T

O-R

IN

GS

LI      W       E

-

0

2

0

-

4

5

6

7

-

P

PR

ODU

CT 

 

SERI

ES 

W

ET E

ND 

 

RE

PA

IR K

IT

PU

MP

 SIZ

E

MA

TE

RIA

L

A

A

K

-

0

2

0

-

P

PR

ODU

CT 

 

SERI

ES 

PU

MP

 SIZ

E

AIR END 

RE

PAIR KIT

3

4

5

MA

TE

RIA

L

VALVE SEAT

K = PVDF
P = Polypropylene

O-RINGS

E = EPDM
N = Buna-N
T = PTFE

V = Viton

®

/FKM

PORTING

S = Default (Suction Right / Discharge Right)

T = Suction Right / Discharge Left
X = Suction Left / Discharge Right
Y = Suction Left / Discharge Left

Model Designation Matrix and Repair Kits - Bolted Plastic 

P h o n e :   ( 5 8 5 )   4 2 6 - 0 9 9 0  

 www.lutzjescoamerica.com

 

 Fax: (585) 426-4025

5

Operation & Maint

enance Ins

tructions 

 

AODD: 2” Air Operat

ed Double Diaphragm Pum

p

Содержание AIRTRAN LI20-FP Series

Страница 1: ...A measured step forward TM AIRTRAN 2 Air Operated Double Diaphragm Pump...

Страница 2: ...THIS PAGE INTENTIONALLY LEFT BLANK P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 2 Operation Maintenance Instructions AODD 2 Air Operated Double Diaphragm Pump...

Страница 3: ...12 Repair and Assembly 13 Pump Wet End Removal 13 Pump Wet End Assembly 14 Repair and Assembly 15 Air Valve Removal 15 Air Valve Assembly 16 Repair and Assembly 17 Pilot Valve Removal 17 Torque Specif...

Страница 4: ...y the materials in contact with the fluid being pumped Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit Always use minimum air pressure when pum...

Страница 5: ...ler Grounding Lug Installed Note Equipment must be grounded to acheive ATEX rating It is recommended to configure the pump with a grounding lug option for ATEX applications SPECIAL OPTION OTHER 0 Stan...

Страница 6: ...e outward to the left Since both the left diaphragm and the right diaphragm are connected via a dia phragm rod when the left diaphragm moves to the left the right diaphragm through the action of the d...

Страница 7: ...6 446 31 7 805 13 7 349 12 2 310 1 9 49 7 6 194 6 0 153 4 0 101 14 2 360 16 7 423 0 6 14 8 2 208 9 2 234 Dimensions in inches mm P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 402...

Страница 8: ...O Weight Polypropylene 56 lbs 25 kg Weight PVDF 84 lbs 38 kg Air Inlet 3 4 FNPT Liquid Inlet 2 ANSI DIN FLANGE Liquid Outlet 2 ANSI DIN FLANGE Height 31 7 805 mm Width 23 6 600 mm Depth 12 2 310 mm 0...

Страница 9: ...ragm failure this will reduce or eliminate the pos sibility of liquid discharging through the exhaust onto the ground Location Ensure that the pump is installed in an accessible location in order to f...

Страница 10: ...ustration is a generic representation of an air operated double diaphragm pump P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 10 Operation Maintenance Instructions AODD 2 Air...

Страница 11: ...essive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valv...

Страница 12: ...partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance...

Страница 13: ...ight Hex Head Cap Screws and Lock Washers sixteen Washers and eight Hex Nuts from the Dishcharge Manifold STEP 2 Remove the Discharge Manifold STEP 3 Remove the O Ring Valve Seat and Ball from the Dis...

Страница 14: ...ower four bolts are inserted from the center STEP 8 Remove both Outer Chambers and Power Rings from the Intermediate Note the Lock Washers are installed on the Power Rings which should be on the Inter...

Страница 15: ...ash ers Flat Washers and Hex Nuts rear STEP 2 Remove the main Air Valve Assembly from the pump STEP 3 Remove the Air Valve Gasket from the main Air Valve Assembly STEP 4 Remove the Shuttle Plate from...

Страница 16: ...ly they will be unable to rotate Insert the spool larger chamber side first the spool s longer piston with the boss is to be on the plug side ensure O Ring is installed and then the air valve end plug...

Страница 17: ...ure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush and drain process liquid from the pump WARNING Maintenance must not be performed when a h...

Страница 18: ...rdering information Torque Specification Chart RECOMMENDED TORQUE SPECIFICATIONS 2 Pumps Chamber Bolts 20 ft lbs 27 1 N m Air Valve Bolts 40 in lbs 4 52 N m Diaphragm Plates 372 in lbs 42 0 N m Manifo...

Страница 19: ...352 351 10 354 361 362 20 30 40 61 62 70 80 90 100 110 120 130 140 150 160 170 180 220 230 240 250 260 270 280 290 300 311 312 320 210 50 372 190 P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com...

Страница 20: ...ypropylene 110 Pilot Sleeve 4 ALL MODELS 11919 16 Urethane 120 END SPACER Pilot Sleeve 2 ALL MODELS 10206 40 Polypropylene 130 O RING End Spacer 2 ALL MODELS 11919 11 Nitrile 140 LIP SEAL Diaphragm Ro...

Страница 21: ...HEX 1 2 13 36 ALL MODELS NON PTFE COATED 12604 26 Stainless Steel 371 WASHER LOCK 1 4 6 ALL MODELS NON PTFE COATED 12350 26 Stainless Steel 372 WASHER SPLIT LOCK 1 4 36 ALL MODELS NON PTFE COATED 123...

Страница 22: ...r to EPDM Has excellent abrasion resistance Temperature range 40 F to 225 F 40C to 107C FKM is an elastomer with good corrosion resistance to a wide variety of chemicals Similar in chemical resistance...

Страница 23: ...THIS PAGE INTENTIONALLY LEFT BLANK P h o n e 5 8 5 4 2 6 0 9 9 0 www lutzjescoamerica com Fax 585 426 4025 23 Operation Maintenance Instructions AODD 2 Air Operated Double Diaphragm Pump...

Страница 24: ...complete chemical feed system we provide you with the appro priate Total Fluid Management solution Please contact us for more information Lutz JESCO Corp 55 Bermar Park Rochester NY 14624 Phone 585 42...

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